Optimization of Process Parameters of Nickel - Chromium Electroplating for Thickness Variation using Genetic Algorithm

Khedekar, D. S.; Gosavi, V.; Gogte, C. L.; Brahmankar, P.K.

doi:10.2991/iccasp-16.2017.7

Cited by 6 publications

(7 citation statements)

References 6 publications

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“…Another previous research also shows the same phenomenon on parameter optimization of electroplating nickel chrome. It finds that duration and density significantly contribute to the electroplating thickness (Khedekar, Gosavi, Gogte, & Brahmankar, 2017).…”

Section: Resultsmentioning

confidence: 99%

Design of Experiment (DOE) Analysis with Response Surface Method (RSM) to Optimize the Electroplating Parameter

Permana

Purba

Hasibuan

2021

ComTech

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Identifying optimum process parameters, their effects, and contributions to the outcomes of electroplating thickness in the electroplating process is very time-consuming and requires high cost. Small Medium Enterprises (SMEs) use a traditional approach in determining optimum process parameters that can lead to an inefficient result, such as a high variation in the response. Design of Experiment (DOE) can identify the significant factors in the process, show the correlation of each factor, and determine the optimum process parameter to achieve the targeted response (thickness). The research aimed to use DOE analysis with Response Surface Method (RSM) to optimize the electroplating parameter. It was experimental research using real production part as the DOE sample and Minitab statistic software to analyze the result. The used sample in the experiment was the continuous product order from a home appliance manufacturer. Then, four factors during the electroplating process were chosen: electrolyte concentration, electric current, duration of timing, and surface of the electroplated area. The results show that to reach thickness at 40 microns, it needs the optimum parameter with 5 minutes duration, electrolyte density of 22 Baume, electricity of 5 Volt, and surface area product of 415 cm2. This condition leads to capacity improvement of up to 100%. Hence, it decreases overtime costs and contributes to reducing energy consumption.

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Section: Resultsmentioning

confidence: 99%

Design of Experiment (DOE) Analysis with Response Surface Method (RSM) to Optimize the Electroplating Parameter

Permana

Purba

Hasibuan

2021

ComTech

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“…Cvetković et al, (2020) conducted electrodeposition of aluminium onto glassy carbon and aluminium substrates and found that the shape and size of Al grains deposited depended on the time of deposition and varied in size from nanometers to micrometers and in shape from regular crystal forms to needlelike and flake-like structures. Study of optimization of process parameter for electrodeposition of Nickel Chromium (Ni-Cr) for coating variation shows that plating time have more effect on thickness variations (Khedekar et al, 2016). Deposition time is directly proportional to the amount of metal coatings (Aygar & Üstünışık, 2009;Wahab et al, 2013).…”

Section: Deposition Timementioning

confidence: 99%

“…Of course, this essentially affects the anode. A consideration of control and optimization of identified process parameters is significant for successful electroplating (Prasad et al, 2000;Noh, et al,2011;Khedekar et al,2016).…”

Section: Introductionmentioning

confidence: 99%

Parameters Affecting Qualitative and Efficient Electrodeposition of Metals in an Electrolytic Cell: a Review

Arowolo

Adekunle²,

Olusegun³

2020

FJS

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Electroplating has been a useful practice in the laboratory and industry for a long time. Its usefulness is more profound in oil industries for corrosion prevention and control, automobile industry, jewelries and decoration. Today, the scope of electroplating has expanded considerably with many players exploring its advantages and optimizing its parameters for enhanced productivity. The paper presented a review of electroplating with the aim of making concise information available on its process parameters and its process optimization. The review was compiled from several major work which pertained to parameters affecting qualitative and efficient electrodeposition of metals in an electrolytic cell. Results gathered included actual effect of identified parameters and interplay of parameter on quality of electrodeposition and microstructure of deposited metal. Important recommendations were made to further enhance the practice of electrodeposition.

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“…Khedekar et al [14] have observed that time affects majorly over thickness variation during the experimentation on nickel chrome in view of its wide range of application in plating. Shinde et al [15] performed the experimental work to optimize the method parameters in the process of powder-mixed electrical discharge machining.…”

Section: High-speed Machining and Optimizationmentioning

confidence: 99%

A review on some investigations into sustainable machining techniques

Gunjal

Sanap

2020

E3S Web Conf.

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Machining plays a crucial role in process of economy through the way it contributes around 5% of the country’s total economy. The method of machining has been changed through the last periods due to the competition within the market to urge more profit and High Speed Machining (HSM) plays the vital role to realize the equivalent. Hence, many researchers are working on reduction of the machining cost and consumption of energy. Hard to cut materials have long list of practical applications, which is the main reason to consider their research and development aspects. Thus, it’s important to review the consequences of process parameters mainly like cutting speed, feed rate and depth of cut so as to determine the correlation with reference to key measuring parameters like tool life, surface roughness and tool wear. The authentication of this approach must be proved in future, using different experimental data as high speed machining leads to extreme machining temperature, sudden tool failure and subsequent adverse effects on overall machining performance in all the aspects. Sustainable machining techniques have the effective answer to avoid the adverse consequences of HSM. This paper emphasizes upon the review of application of various sustainable machining techniques like Minimum Quantity Lubrication (MQL), Cryogenic Technique, and Compressed Gas into the high-speed machining of hard to cut materials. Further, the appliance of vegetable based lubricants is highlighted for better comparison.

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Optimization of Process Parameters of Nickel - Chromium Electroplating for Thickness Variation using Genetic Algorithm

Cited by 6 publications

References 6 publications

Design of Experiment (DOE) Analysis with Response Surface Method (RSM) to Optimize the Electroplating Parameter

Design of Experiment (DOE) Analysis with Response Surface Method (RSM) to Optimize the Electroplating Parameter

Parameters Affecting Qualitative and Efficient Electrodeposition of Metals in an Electrolytic Cell: a Review

A review on some investigations into sustainable machining techniques

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