Optimization of operational and design parameters of a Simultaneous Mixer-Separator for enhanced continuous biodiesel production

Abstract

Nowadays, biodiesel is promoted as an alternative and renewable fuel. The mass-transfer limited transesterification reaction is commonly used for biodiesel production, but it could benefit from process intensification technologies. The Simultaneous Mixer-Separator (SMS) is a novel process intensification reactor capable of integrating the mixing and separation of reactants within a single unit. The current study aims to determine the ideal parameters for continuous biodiesel production using an SMS setup that was exclusively designed and fabricated in-home for enhanced biodiesel production. The research statistically analyzed the effect of the space between the rotor and the bottom of reactor (h) (0.7, 1.0, 1.3 cm), the diameter ratio between the rotor and the stator (Dr/Ds) (0.5, 0.7, 0.9), and the frequency of the rotor’s rotary speed (Rf) (20, 40, 60 Hz) on biodiesel yield using the Response Surface Methodology (RSM). Optimal oil to fatty acid methyl ester(FAME) conversion of 93.2% and the optimal volumetric production rate of 1,980 (kg FAME/m3·h) were obtained by setting the SMS to a rotational frequency of 39 Hz, an h of 0.7 cm, and a Dr/Ds of 0.85.

Biodiesel fuel purification in a continuous centrifugal contactor separator: An environmental-friendly approach

“…Considering that the minimum water to biodiesel ratio required for the biodiesel wet washing using conventional method is 3:1 (V/V %), it is concluded that results obtained in this study can affect the consumed water content for biodiesel wet washing up to 75%. From an economic perspective, the biodiesel producing costs can be reduced, and the production of this fuel can be more costeffective [63]. Also, the values suggested by the software were experimentally tested in the current study, and the obtained 4% difference can validate the predictability power of the model.…”