Optimal design of an autothermal membrane reactor coupling the dehydrogenation of ethylbenzene to styrene with the hydrogenation of nitrobenzene to aniline
Abstract:Abstract:Coupling the dehydrogenation of ethylbenzene to styrene with the hydrogenation of nitrobenzene to aniline in a catalytic fixed bed membrane reactor has the potential for significantly improving both processes (Abo-Ghander et al. 2008). In a continuing effort to realize this potential, an optimal design is sought for a co-current flow, catalytic membrane reactor configuration. To achieve this objective, two conflicting objective functions, namely: the yield of styrene on the dehydrogenation side and th… Show more
“…A typical single membrane-assisted configuration for hydrogen production consists of a concentric three tube reactor: in the inner tube the exothermic reaction occurs, the intermediate channel is employed for the endothermic reaction while the external channel is used for hydrogen recovery since the wall separating the intermediate and the external channel functions as an hydrogen selective membrane [18,[55][56][57][61][62][63][64][65][66][67]. An alternative to this kind of arrangement considers the exothermic and the endothermic reactions in external and intermediate chambers, respectively, and hydrogen recovery from the inner tube [58].…”
“…A typical single membrane-assisted configuration for hydrogen production consists of a concentric three tube reactor: in the inner tube the exothermic reaction occurs, the intermediate channel is employed for the endothermic reaction while the external channel is used for hydrogen recovery since the wall separating the intermediate and the external channel functions as an hydrogen selective membrane [18,[55][56][57][61][62][63][64][65][66][67]. An alternative to this kind of arrangement considers the exothermic and the endothermic reactions in external and intermediate chambers, respectively, and hydrogen recovery from the inner tube [58].…”
“…It is, however, a major challenge at the conceptual design stage to decide when and how to utilize membranes effectively. This has led to significant efforts to computationally predict and improve the MR performance. â While several works exist on MR modeling and optimization, â few have addressed the optimal synthesis of MR configurations. Systematic design and incorporation of MR systems in chemical process flow sheets will increase the possibility of adopting these technologies and further guide experimental synthesis of new membrane materials and modules.…”
A membrane reactor (MR) combines reaction and separation phenomena in a single unit and offers an energy-efficient, cost-effective, compact, modular, and sustainable design compared to conventional designs. A systematic design framework can yield such benefits of MRs and increase their adoption in the chemical process industry. To this end, we present SPICE_MARS (synthesis and process intensification of chemical enterprises involving membrane-assisted reactive separations), a software prototype for conceptual design, simulation, synthesis, and optimization of MRs for different process applications. At the conceptual level, we can determine whether MR is desired or not and select which species to convert/separate. At the equipment level, we obtain optimal MR configurations considering different flow arrangements, intensification strategies, membrane types, sweep gases, reactor lengths, membrane areas, and catalyst amounts. Additionally, we can generate rank-ordered lists of optimal reactor configurations for different design objectives. These enabling capabilities are demonstrated using two case studies involving methanol synthesis and methane partial oxidation. In both cases, novel MR designsîachieving drastic improvement compared to current industrial practiceîare found.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citationsâcitations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.