Optimal analysis and test of the vibratory device in ultrasonic-compound electrolytic processing

Abstract

Ultrasonic vibration device in ultrasonic-compound electrolytic processing is one of the core components in machining system, because the parameters are considerable and complex in compound processing. The stability of ultrasonic resonance is difficult to real-time and effective control, in order to keep the stability of parameters of the vibratory device while processing, the parametric modelling is used by means of ANSYS tools in this paper. The optimal design of the main parameters and the dynamic analysis in vibratory device are conducted with its powerful multiphysics field coupling function; the amplitude of machining tools in different cross-section can be obtained by using the function of post-processing in ANSYS; by single and compound ultrasonic machining experiments of microstructure, such as micro-holes and equidistant ribs, the optimal design method is verified, which is capable of correcting variable cross-section ultrasonic machining tools.