Propionitrile electrolyte solutions mixed with sulfolane or with 1-ethyl 3-methyl imidazolium tetracyanoborate (ionic liquid) are optimized for Co(bpy) 3+ /Co(bpy) 2+ -mediated DSCs working at low illumination intensity. Highly-active cathode catalysts based on graphene oxide, either pure or mixed with graphene nanoplatelets or with stacked graphene fibers, can be prepared at temperatures ≤200 o C. The catalytic layers are well adhering to the substrates, i.e. to FTO or to stainless-steel surfaces, both the flat steel sheet and the steel wires in woven fabric consisting of transparent polyester (PEN) fibers in warp and stainless steel wires in weft (Sefar B23). The dyesensitized solar cells with various cathodes, fabricated either from Pt or from optimized graphene-based catalysts, and supported by either FTO or by stainless-steel/PEN fabric show similar solar conversion efficiencies between 6.9 and 7.9 % at 0.25 sun illumination. KEYWORDS: dye sensitized solar cell; electrochemical impedance spectroscopy; stainlesssteel; woven fabric; Co-mediator
IntroductionThe dye sensitized solar cell (DSC) also called the Graetzel cell [1,2] is an efficient, low-cost photovoltaic device achieving competitive parameters on the lab-scale, but its pervasive commercialization still requires some improvements. A classical DSC employs a sensitized TiO 2 photoanode supported by an F-doped SnO 2 (FTO) glass, a platinized FTO glass as the cathode and a liquid electrolyte with I 3 -/Iredox mediator. However, iodine-based electrolyte solution is corrosive, and it absorbs light in the blue part of the visible spectrum [3], while Pt and FTO are expensive. More specifically, the cost of FTO is estimated to be about >20-60% of the cost of the DSC-module [4-7]. Its replacement by cheaper materials should not cause enhancement of the electrode's electrical resistance (typically 10 Ω/sq for FTO) and optical absorption of visible light (typically 20 % near the peak of solar spectrum).Metallic meshes or metal-wire/polymer-fiber fabric are attractive alternatives for counterelectrodes, offering, moreover, the flexibility as an added practical benefit. An example is platinized-tungsten/PEN fabric (PEN = poly(ethylene 2,6-naphthalate), which was applied in the 8.5%-efficient I-mediated DSC [8]. Further cost reduction is envisaged upon using cheaper (Ptfree) cathode catalyst and common metals, like stainless steel for the counterelectrode. The replacement of FTO by stainless steel meshes has been attempted also for the TiO 2 photoanode [4,5,[9][10][11][12]. The use of platinized stainless steel for DSC cathodes was reviewed by Toivola et al. [13]. Interestingly, the thermal decomposition of H 2 PtCl 6 (which is the standard fabrication protocol for Pt@FTO cathode) provided less good catalyst on stainless-steel (SUS304), but sputtered Pt was satisfactorily active on this steel substrate. As many practical DSCs are developed for low illumination intensity (e.g. for indoor use), the high efficiency must be demonstrated at weak light (<0.3 sun) [1,2].A...