The biopharmaceutical
market has been rapidly growing in recent
years, creating a highly competitive arena where R&D is critical
to strike a balance between clinical safety and profitability. Toward
process optimization, the recent development and adoption of new process
analytical technologies (PAT) highlight the dynamic complexity of
mammalian/human cell culture processes, as well as the importance
of fine-tuning and modeling key metabolites and proteins. In this
context, simple, rapid, and cost-effective devices allowing routine
at-line monitoring of specific proteins during process development
and production are currently lacking. Here, we report the development
of a versatile microfluidic protein analysis cartridge allowing the
multiplexed bead-based immunodetection of specific proteins directly
from complex mixtures with minimal hands-on time. Colorimetric quantification
of Chinese hamster ovary (CHO) host cell proteins as key impurities,
monoclonal antibodies as target biopharmaceuticals, and lactate dehydrogenase
as a marker of cell viability was achieved with limits of detection
in the 1–10 ng/mL range and analysis times as short as 30 min.
The device was further demonstrated for the monitoring of a Rituximab-producing
CHO cell bioreactor over the course of 8 days, providing comparable
recoveries to standard enzyme-linked immunosorbent assay (ELISA) kits.
The high sensitivity combined with robustness to matrix interference
highlights the potential of the device to perform at-line measurements
spanning from the bioreactor to the downstream processing.