Operational Efficiency Gains in the Removal of Calcium Sulfate Scale from Electric Submersible Pumps in Offshore Wells

Abstract

Removal of wellbore scale from downhole equipment continues to impact well economics due to productivity losses and asset maintenance. The use of first-of-its-class calcium sulfate (CaSO4) scale dissolver in high producing offshore wells equipped with electric submersible pumps (ESP) is presented. The efficiency of the new fluid surpasses the performance of established dissolvers since it does not require long shut-in periods. Anhydrite (CaSO4) scale dissolution and removal can be accomplished with a simple treatment fluid employing a formulation that has been field-proven to restore production and protect downhole equipment in a time-efficient manner. Mineral anhydrite and wellbore scale samples were tested with the dissolver formulation at 200°F (93.3°C), under static conditions for one hour. Dissolution efficiencies greater than 94% were a requirement. Fluid compatibility with metallic and non-metallic components in the wellbore were assessed at bottom hole static temperature (BHST) conditions for a period of 24 hours. The fluid was deployed from a stimulation vessel at a pumping rate from 1 to 5 bpm. A small volume pill of 5 m3 on average was pumped in at least 20 wells, through the production tubing to the ESP and was allowed to soak for 1 hour. Wells were immediately opened to production after a 1-h soak period. Minimizing the non-productive time incurred when long soak periods are required has been attained with the use of the new dissolver fluid, leading to greater efficiencies associated with CaSO4-type scale removal. ESP temperature was monitored and reduced by 13°F (7.2°C) after treatment, similar to temperatures before scale build up. After the treatment, the results show a 1.125-fold increase in oil production. The fast-acting formulation exceeds 90% dissolution efficiency within one hour and improves operations by using a fluid that is non-corrosive to downhole materials in a one-stage removal package. The dissolver formulation provides dissolution of anhydrite at 200°F in ESPs. The fast acting dissolver is delivered as a single fluid package and eliminates the need for separate fluid stages as well as the use of incompatible fluids. Anhydrite scale dissolution and removal can be accomplished with a simple treatment fluid and extend the life of the ESP.