Operation-Adaptive Damage Assessment of Steam Turbines Using a Nonlinear Creep-Fatigue Interaction Model

Abstract

For sustainable operation, power plants require accurate damage assessment of the steam turbines used for power generation. In the past few decades, steam turbine designs have considered only steady-state operation, without accounting for thermal cyclic loads. However, steam turbines designed for steady-state operation are often subjected to operation under cyclic and transient operation as well; this situation can cause both creep and fatigue damage. Creep and fatigue damage can interact with each other, thereby significantly impacting performance and leading to premature failure. Thus, this study proposes operation-adaptive damage assessment for steam turbines using a nonlinear creep-fatigue interaction model. The threefold novel aspects of this study include methods to: 1) adaptively determine the hyper-parameters embedded in the nonlinear creep-fatigue interaction model depending on the operation mode (i.e., base-load and peak-load); 2) incorporate actual operation data acquired from field-deployed steam turbines; and 3) interpret the creep-fatigue damage interaction diagram with respect to the operation modes. It can be concluded from the results that the nonlinear creep and fatigue damage interaction is significantly affected by the operation mode as well as by the type of dominant damage mechanism.

Forging Temperature Effects on Crack Tip Creep Behaviour of Hot Hammer Forged Ti-6Al-4V Alloy

“…Ti-6Al-4V alloy is used as a structural material for turbine blades because of its high strength, corrosion resistance, and excellent high-temperature properties [1,2]. Te creep behaviour of titanium alloys is critical to blade's service life and the turbine's safety and credibility in high-temperature and pressure service environments [3]. In recent years, to achieve the development goals of ultra-supercritical generating units with high capacity, high power, and long life, the steam temperature and pressure of the turbine were continuously increased, which puts forward a severe test to the creep property of turbine blades [4,5].…”