This paper determines the effectiveness of the ultrasonic machining process with Stellite 6 in terms of the material removal rate and surface finish quality of the workpiece produced. Stellite 6 is the most generally useful cobalt alloy, having excellent resistance to many forms of mechanical and chemical degradation over a wide temperature range. Practical aspects are given on the characteristics of Stellite 6 as functions, type of abrasive slurry, their size and concentration, nature of tool material, and power rating of the machine. The optimum combination of various input factors for the ductile chip formation in the machining of Stellite 6 has been determined by applying the Taguchi multi-objective optimisation technique and F-test. The analysis of results has been done using the statistica 7.0 software and results obtained are validated by conducting the confirmation experiments. The results show the considerable improvement in multiple S/N ratios as compared to initial cutting conditions.Reference to this paper should be made as follows: Kumar, V. and Khamba, J.S. (2010) 'An investigation into the ultrasonic machining of co-based super alloy using the Taguchi approach', Int. J. Machining and Machinability of Materials, Vol. 7, Nos. 3/4, pp.230-243.
Biographical notes: Vinod Kumar has obtained his Bachelor in MechanicalEngineering and Masters from Punjab University Chandigarh, India. He has been associated with teaching and research in the field of production engineering for the last 15 years. His special areas of interest are in optimisation techniques, conventional and unconventional machining methods. He has guided number of students at post graduate level and authored many research publications in international and national journals and conferences.An investigation into the ultrasonic machining of co-based super alloy 231 J.S. Khamba obtained his Bachelor in Mechanical Engineering, Masters and Doctoral from Thapar University Patiala, India. He has been associated with teaching and research in the field of production engineering for the last 20 years. He has been associated with a number of renowned technical institutions and universities and has been responsible for the development of new laboratories, courses and the programs related to production engineering and allied areas. His special areas of interest are in conventional and unconventional machining methods, industrial manufacturing systems, etc. He has guided number of doctoral students and authored many research publications in international and national journals and conferences.