The development of high-thermal-performance heat exchangers
is
a demand of the recent era for efficient utilization of energy sources.
The present work deals with the computational fluid dynamics (CFD)
analysis of flow and heat transfer in an annular pipe with square
wire coil inserts in the turbulent flow regime (10500 ⩽ Re ⩽ 35000). A good agreement was observed for the
predicted profiles of axial velocity, radial velocity, and turbulent
kinetic energy using CFD and particle image velocimetry data. The
effect of wire thickness and pitch and Reynolds number (Re) on vortices has been presented using the Q-criterion.
The rise in friction factor and Nusselt number with inserts was observed
to be 2.22 and 1.41 times higher than that in the plain annular tube.
The thermal performance factor was >1 for Re <
15000 indicating that the square wire coil inserts can be used effectively
for heat transfer augmentation without pumping power losses.