On the optimum operating temperature for steam floods

Abstract

The technical, environmental and economic performances of a steam flood are partly influenced by the operating temperature (pressure). However, the definition and procedure for determining the optimum operating temperature are still debatable. Employing a combination of analytic modelling and numerical simulations, this paper investigates the existence (or otherwise) of an optimum injection temperature Topt for saturated-steam floods. Considering the maximization of productivity and thermal efficiency as objective, an analytic procedure, which explores the effects of temperature on injectivity, total steam enthalpy, oil viscosity and relative permeabilities, shows that the operating temperature (pressure) of a steam flood should not exceed 515 K (3.5 MPa). A simple closed-form expression is proposed for Topt as a function of basic rock and fluid properties. For an example three-dimensional reservoir model comprising an 8-m oil shale unit sandwiched between two sandy units each 15 m thick, numerical simulations show sensitivity to temperature (and viscosity effect) in the range 350–450 K, but becomes increasingly insensitive in the band 500–650 K. It is established that ~500–550 K is the optimum band when the optimization objective is to maximize both discounted oil recovery and cumulative oil-steam ratio. These results agree with an optimum injection temperature of ~501 K estimated from the proposed analytical model in this case. Therefore, based on the results of the analytical model, thermal simulations and other considerations, it is concluded that the optimum steam-injection temperature is project and system specific. The insights gained should find relevance in the design and management of steam floods, as well as other steam-based recovery processes.