Laboratory measurement of acid fracture conductivity
is the most
direct method for acid system selection during acid fracturing in
carbonate reservoirs. However, the fracture in the laboratory test
is too short compared with the in-situ fracture. Thus, the acid concentration
and viscosity variation and their impacts on fracture morphology and
conductivity along the fracture are seldom considered, leading to
inaccurate estimation of conductivity and providing uncertainty in
acid selection, especially for ultra-deep carbonate reservoirs with
high temperatures. To fill this knowledge gap, a series of acid-etching
experiments were performed utilizing the viscoelastic surfactant-based
(VES) acid and gelled acid. Fresh acid with 20 wt % and spent acid
with 15 wt % concentration were used to represent the acid at the
fracture-wellbore interface and that in the inner fracture. A 3D laser
scanner was applied to collect fracture morphology data, which were
further used to build the 2D fracture-surface roughness model via
the fractal theory. Based on the model, the distribution of acid-fracture
width and its roughness were exhibited, while the conductivity was
tested under different closure stress. Results indicate that in comparison
with gelled acid, the fresh VES acid with low viscosity exhibits strong
corrosion of rock and results in the heaviest dissolved-rock weight
and the maximum acid-fracture surface roughness, but the situation
is just the opposite for spent acid. Conductivity shows obvious segmentation
characteristics because the acid fracture narrows with the increase
of closure stress. Three contact modes of acid-fracture surface cause
the loss of conductivity, including longitudinal strip-like, transverse
strip-like, and longitudinal and transverse flaky modes. The VES acid
is selected in the YSW block based on the experimental results. The
field application proves that VES-acid hybrid fracturing could result
in a large increase in well production. This study gives a new horizon
to selecting reasonable acid systems by testing acid-fracture conductivity.