Numerical Simulation and Experimental Study of the Pneumo-Electric Hybrid-Driven Pipeline Inspection Robot in Low-Pressure Gas Pipeline

Abstract

Intelligent pipeline inspection is necessary to operate submarine pipelines safely. At present, speed excursion and blockage are the challenges in the inspection of low-pressure gas pipelines. Accordingly, this study proposes a novel pneumo-electric hybrid-driven scheme to improve the traveling stability of inspection robots. To adapt to different working conditions, building blocks and CFD numerical simulation methods are used to study the throttling pressure control flow field of the robot. The results proved that the flow clearance had the most evident effect. The flow clearance was reduced from 30 to 5 mm, and the differential pressure of the prototype increased from 0.3 to 17 kPa. The skeleton diameter has a small effect on the differential pressure. The differential pressure increases as the gas velocity increases. By analyzing the prototype in different positions, it was found that the differential pressure of the prototype while passing the elbow decreased by 45% at 45°, which quantified the fluid-driven force gap of the prototype while passing through the elbow. Finally, by comparing the speed of prototype with that of fluid-driven pig, it is demonstrated that a pneumo-electric hybrid-driven scheme is an effective solution to the problem of unstable inspection operation of low-pressure gas pipelines.