Numerical investigation of radiative transfer during oxyfuel combustion of hydrogen and hydrogen enriched natural gas in the container glass industry

Abstract

The substitution of natural gas with hydrogen is one way to eliminate direct CO2 emissions. However, oxyfuel combustion of hydrogen or hydrogen enriched natural gas leads to different exhaust gas properties due to a changed composition compared to conventional combustion. In combustion simulation, the emissivity of a gas mixture is usually approximated using a Weighted Sum of Gray Gases (WSGG) model. Most of the existing WSGG models have been validated for natural gas combustion with air or oxyfuel and are therefore not applicable to hydrogen-oxyfuel combustion. CFD simulations showed, that none of the investigated WSGG models is able to predict the radiative heat transfer for all considered combustion scenarios with appropriate accuracy. In addition, in container glass manufacturing more than 95% of the heat flux to the glass surface is transferred by radiation because of the high process temperatures. Due to the changed gray gas emissivity, the high content of water vapor leads to a different emission spectrum of the exhaust gas. The influence of the changed emission spectrum on radiative heat transfer and the penetration depth of radiation in the glass melt is investigated using a simulation model of a pilot plant and non-gray modelling of the radiation transport. The CFD simulations show slightly enhanced radiative heat transfer to the glass and a slightly deeper penetration depth especially for wavelength below 2.2 μm for hydrogen-oxyfuel combustion.