Polyurethane (PU) is one of the most common and versatile
polymers
in many applications especially in the construction and automotive
industry where the improvement of thermal stability and flame retardancy
is crucial. As polyisocyanaurate (PIR) is well known to have a high
decomposition temperature and phosphorus motifs are usually used as
flame retardants in polymers, the introduction of PIR and phosphorus
motifs in polyurethanes can lead to PUs with high thermal stability
and flame retardancy. We investigated a synthetic pathway to introduce
polyisocyanurate (PIR) and phosphorus motifs in polyurethanes via
co-trimerization of 4,4′-methylene diphenyl diisocyanate (4,4′-MDI)
and monoisocyanate, which was synthesized from the reaction between
diethyl (hydroxymethyl)phosphonate (DEHP) and 4,4′-MDI. The
resulting PIR-DEHP prepolymer was used to prepare PIR-DEHP elastomers
in both solvent and solvent-free conditions. The elastomer with polyester
polyol and 15 wt % 1,4-butanediol in the polyol component showed high
char formation (25.5 wt %) and 55% reduction in the total heat release
(THR) relative to the reference elastomer without PIR and phosphorus
content. It is expected that the use of the PIR-DEHP prepolymer can
be extended to other applications, such as rigid PU foams and compact
thermosets where the flame retardancy and bulk reaction conditions
are required.