A new type of fluidized-bed granulator equipped with a particle-sizing mechanism was used for the preparation of fine particles that improved the solubility of a poorly water-soluble drug substance. Cefteram pivoxyl (CEF) was selected as a model drug substance, and its solution with a hydrophilic polymer, hydroxypropyl cellulose (HPC-L), was sprayed on granulation grade lactose monohydrate (Lac). Three types of treated particles were prepared under different conditions focused on the spraying air pressure and the amount of HPC-L. When the amount of HPC-L was changed, the size of the obtained particles was similar. However, particle size distribution was dependent on the amount of HPC-L. Its distribution became more homogenous with greater amounts of HPC-L, but the particle size distribution obtained by decreasing the spraying air pressure was not acceptable. By processing CEF with HPC-L using a complex fluidized-bed granulator equipped with a particle-sizing mechanism, the dissolution ratio was elevated by approximately 40% compared to that of unprocessed CEF. Moreover, in the dissolution profile of treated CEF, the initial burst was suppressed, and nearly zero order release was observed up to approximately 60% in the dissolution profile. This technique may represent a method with which to design fine particles of approximately 100 µm in size with a narrow distribution, which can improve the solubility of a drug substance with low solubility.Key words fine particle; particle size distribution; dissolution; complex fluidized-bed granulator Recently, techniques that can increase the dissolution ratio or its rate have become a focus of attention since many drugs with low water-solubility are being developed. One method to improve these drugs is to treat drug substances with hydrophilic polymers. The spray-drying technique is a well-known method for the improvement of solubility.1) The advantage of this method is that the particle size of the powder obtained can be controlled in a single step.2) However, pharmaceutical companies encounter several problems, such as the need for new equipment (especially at a commercial scale) and patent or license problems. On the other hand, the approach of spraying a solution or dispersion containing drug substance and hydrophilic polymer on cellulose-based beads using a rotating fluidized-bed granulator is a more practical method. In this case, considering the size of cellulose-based beads, the particle size obtained would be over 200 µm so that the size of tablets containing them tends to be large.3) To obtain fine particles of approximately 100 µm in size, reduction in the size of the core particle is needed. At this time, however, the production of agglomerate particles may be a problem when using a conventional rotating fluidized-bed granulator.4) To suppress their production, a new type of fluidized-bed granulator equipped with a particle-sizing mechanism, referred to as a complex fluidized-bed granulator, has been developed.
5)Few studies in the pharmaceutical field have bee...