In the past, the major research emphasis in process design has been placed on the analysis, or simulation of processes. The synthesis of processes or process integration has, in comparison, received little attention. This article will discuss the evolution of process integration technology over the past two decades and outlines the problem of chemical process design and then discusses pinch analysis, which developed against the background of the energy crisis of the late 1970s.
This article will describe the state‐of‐the‐art developments that have been made in process integration and that build on the foundations laid by pinch analysis and mass integration. It will describe how the design tools have evolved from purely graphical, thermodynamic approaches to incorporate the latest mathematical optimization techniques. Process integration can now address four main themes: efficient use of raw materials, energy efficiency, emissions reduction, and process operations.
This article ends by describing some of the issues with industrial applications and describes some very successful case studies before considering some of the future developments that can be expected.