Nonlinear Dynamic Mechanical Characteristics of Air Springs Based on a Fluid–Solid Coupling Simulation Method

Abstract

The use of air springs has become widespread in various industries due to their exceptional superelastic properties; however, their strong nonlinear characteristics have become a hindrance to numerical simulations of air springs and have garnered increasing attention. This paper examined the nonlinear dynamic mechanical characteristics of air springs from a fluid–structure interaction perspective and verified the accuracy of the simulation analysis model through quasistatic tension and compression experiments. The average relative errors for air spring load and gas pressure were found to be 8.1% and 7.7%, respectively, which supports the validity of the model. The impact of frequency and amplitude excitations on the axial load characteristics of air springs was investigated through tension and torsion testing. The results showed that increasing the excitation frequency improves the stability of the axial load, while increasing the excitation amplitude enhances the axial load value. The change in axial compression was found to be more significant than that in axial tension, as it was affected not only by the axial load but also by the radial load, which is a key factor affecting the dynamic characteristics of air springs. A radial load analysis model was established to study the influence of frequency and amplitude excitations on the axial load characteristics of air springs. The simulation results indicated that under different amplitudes, the radial load of air springs goes through four stages: a steady period, rising period, steady period, and falling period. Additionally, under the same amplitude, the radial load value increases with an increase in frequency. This research on the dynamic load characteristics of air springs under amplitude and frequency excitations is important for their application in low-frequency and low-amplitude vibration environments, and its findings can be utilized to improve the technical parameters of air springs for suspension damping.