Transmittance in
porous-glass gas sensors, which use aldol condensation
of vanillin and nonanal as the detection mechanism for nonanal, decreases
because of the production of carbonates by the sodium hydroxide catalyst.
In this study, the reasons for the decrease in transmittance and the
measures to overcome this issue were investigated. Alkali-resistant
porous glass with nanoscale porosity and light transparency was employed
as a reaction field in a nonanal gas sensor using ammonia-catalyzed
aldol condensation. In this sensor, the gas detection mechanism involves
measuring the changes in light absorption of vanillin arising from
aldol condensation with nonanal. Furthermore, the problem of carbonate
precipitation was solved with the use of ammonia as the catalyst,
which effectively resolves the issue of reduced transmittance that
occurs when a strong base, such as sodium hydroxide, is used as a
catalyst. Additionally, the alkali-resistant glass exhibited solid
acidity because of the incorporated SiO2 and ZrO2 additives, which supported approximately 50 times more ammonia on
the glass surface for a longer duration than a conventional sensor.
Moreover, the detection limit obtained from multiple measurements
was approximately 0.66 ppm. In summary, the developed sensor exhibits
a high sensitivity to minute changes in the absorbance spectrum because
of the reduction in the baseline noise of the matrix transmittance.