In this paper, we proposed the design concept of NRRO-free non-contact bearings for a high performance hard disk drive (HDD) spindle. We numerically analyzed three types of hydrodynamic journal air bearings [gas dynamic bearing (GDB)], such as a partial herringbone groove, a sinusoidal wave, and a taper-flat type. And we compared their performances in terms of pressure distribution, load capacity, radial stiffness, unbalance response, and stability threshold. For the design examples, we examined the Case 1 with 2.0 lm bearing clearance and 10000 rpm, and the Case 2 with 1.0 lm clearance and 15000 rpm. As a result of numerical analysis, we found that the taper-flat type was the most promising for high performance HDD spindle compared with the other types. It can have the bearing stiffness of about 3.0 · 10 6 N/m in Case 1 and of about 2.0 · 10 7 N/m in Case 2. We also discussed the allowance of parameters for the optimal design of the taper-flat type journal bearing.
List of symbolsb g ðgÞ width of groove for groove type GDB [mm] b g ðtfÞ width of groove for taper-flat type GDB [mm] b f ðtfÞ width of flat part for taper-flat type GDB [mm] b t ðtfÞ width of taper part for taper-flat type GDB [mm] d g ðgÞ depth of groove for groove type GDB [mm] d g ðtfÞ depth of groove for taper-flat type GDB [mm] d r ðtfÞ depth of taper for taper-flat type GDB [mm] D diameter of GDB [mm] e quantity of static eccentricity of rotor [mm] K radial stiffness of GDB [N/m] K f tangential stiffness of GDB [N/m] L length of GDB [mm] m mass of rotor [kg] m 0 mass of unbalance [kg] " M M dimensionless stable mass NðgÞ number of grooves for groove type GDB NðtfÞ number of pairs for taper-flat type GDB P dimesionless hydrodynamic pressure P g dimensionless atmospheric pressure r 0 radial position of unbalanced mass [m] R radius of GDB [mm] W s ðwÞ amplitude of wave for wave type GDB [lm] W n ðwÞ number of wave for wave type GDB a position angle of static eccentricity of rotor [°] b g ðgÞ declined angle of groove for groove type GDB [°] l viscous coefficient [kg/ms] h circumfrential position angle of GDB [°] x external angular frequency [rpm] x 0 angular frequency of rotor [rpm] L bearing number W onset ratio (x/x 0 )
IntroductionRecently, HDD came to be a representative storage device by maintaining its remarkable market share in data storage devices, and it needs to have much higher recording density and performances. One of the core technologies for realizing higher performance in HDD may be the design and development of a high-speed spindle motor supported by a non-contact bearing system. When the area recording density is about 20 Gb/in 2 , the track density has to be about 50000 tracks per inch (TPI) at least, which means the requirement of under 0.03 lm of non-repeatable runout (NRRO) of a spindle. In order to satisfy such strict specifications, the spindle should be supported by a noncontact bearing system in both of the axial and radial directions, in place of conventional ball bearings, which inherently cause NRRO due to the geometric...