“…The content of Ce 4+ in the roasted ore was analyzed by the method of ferrous ammonium sulfate titration without the addition of perchloric acid. 15 The decomposition rate of the bastnasite concentrate is determined by the following leaching method and is expressed by the leaching efficiency of rare earths. The leaching process was carried out under the conditions of initial hydrochloric acid concentration of 9.0 mol/L, liquid–solid ratio of 20:1, leaching temperature of 90 °C, leaching time of 60 min, and stirring rate of 300 rpm.…”
Herein,
a new clean extraction technology for the decomposition
of bastnasite concentrate by utilizing the microwave radiation is
proposed, which prevented Ce(III) from being oxidized to its tetravalent
form. The process includes microwave radiation roasting to nonoxidatively
decompose the bastnasite concentrate, mechanism analysis of Ce(III)
not being oxidized to Ce(IV), hydrochloric acid leaching of the nonoxidative
roasted ore, and kinetics analysis of the leaching process. The experiments
were carried out concentrating on the effect of roasting temperature
and holding time on the decomposition rate of the bastnasite concentrate
and the oxidation rate of cerium and the effect of acidity, liquid–solid
ratio, leaching temperature, and stirring rate on the leaching kinetics
of the nonoxidative roasting ore. When the roasting temperature is
1100 °C, the holding time is 20 min, and the
m
(C)/
m
(REFCO
3
) ratio is 0.2, the results
show that the leaching efficiency of rare earths can reach 85.45%
under the conditions 3 mol/L HCl, 90 °C, 60 min, 9 mL/g liquid–solid
ratio, and 300 rpm stirring rate. The X-ray diffraction and scanning
electron microscopy analyses of the samples before and after acid
leaching show that the rare earth oxides were completely leached and
Ce(III) was not oxidized to its tetravalent form. The apparent activation
energies of leaching rare earths were calculated as 14.326 kJ/mol,
and the HCl leaching process can be described by a new variant of
the shrinking-core model, in which both the interfacial transfer and
the diffusion through the product layer influenced the reaction rate.
Furthermore, a semiempirical rate equation was created to describe
the leaching process of the nonoxidative roasted ore.
“…The content of Ce 4+ in the roasted ore was analyzed by the method of ferrous ammonium sulfate titration without the addition of perchloric acid. 15 The decomposition rate of the bastnasite concentrate is determined by the following leaching method and is expressed by the leaching efficiency of rare earths. The leaching process was carried out under the conditions of initial hydrochloric acid concentration of 9.0 mol/L, liquid–solid ratio of 20:1, leaching temperature of 90 °C, leaching time of 60 min, and stirring rate of 300 rpm.…”
Herein,
a new clean extraction technology for the decomposition
of bastnasite concentrate by utilizing the microwave radiation is
proposed, which prevented Ce(III) from being oxidized to its tetravalent
form. The process includes microwave radiation roasting to nonoxidatively
decompose the bastnasite concentrate, mechanism analysis of Ce(III)
not being oxidized to Ce(IV), hydrochloric acid leaching of the nonoxidative
roasted ore, and kinetics analysis of the leaching process. The experiments
were carried out concentrating on the effect of roasting temperature
and holding time on the decomposition rate of the bastnasite concentrate
and the oxidation rate of cerium and the effect of acidity, liquid–solid
ratio, leaching temperature, and stirring rate on the leaching kinetics
of the nonoxidative roasting ore. When the roasting temperature is
1100 °C, the holding time is 20 min, and the
m
(C)/
m
(REFCO
3
) ratio is 0.2, the results
show that the leaching efficiency of rare earths can reach 85.45%
under the conditions 3 mol/L HCl, 90 °C, 60 min, 9 mL/g liquid–solid
ratio, and 300 rpm stirring rate. The X-ray diffraction and scanning
electron microscopy analyses of the samples before and after acid
leaching show that the rare earth oxides were completely leached and
Ce(III) was not oxidized to its tetravalent form. The apparent activation
energies of leaching rare earths were calculated as 14.326 kJ/mol,
and the HCl leaching process can be described by a new variant of
the shrinking-core model, in which both the interfacial transfer and
the diffusion through the product layer influenced the reaction rate.
Furthermore, a semiempirical rate equation was created to describe
the leaching process of the nonoxidative roasted ore.
“…The amounts of Ce 4+ in roasted ore were determined by titration with ferrous ammonium sulfate without the addition of perchloric acid. 28 DRBC were expressed by hydrochloric acid leaching experiments carried out under the condition that is 9.0 mol/L HCl, temperature 90 °C, time 60 min, liquid–solid 20:1, and stirring rate 300 rpm. 13 DRBC (μ) and ORC (φ) were calculated with the following equations where μ and φ are DRBC and ORC, respectively; m 1 is the mass of the roasted ore, m 2 is the mass of the bastnasite concentrate; ω 1 is the mass fraction of Ce in the bastnasite concentrate, ω 2 is the mass fraction of Ce 4+ in the roasted ore; C 1 represents the concentration of REEs in leaching filtrate, C 2 represents the concentration of REEs in roasted ore; S is the mass of roasted ore, and L is the volume of hydrochloric acid solution.…”
The investigation
of the dielectric properties of bastnasite concentrate
has critical directing centrality for the microwave roasting process
of bastnasite concentrate. The dielectric properties are correlated
with information such as thermogravimetry–differential scanning
calorimetry and temperature rise curves. This combination permits
a targeted study of the mechanism of the microwave roasting process,
providing new evidence about the unique conditions of this microwave
roasting process. This work also explores the response surface methodology
based on a central composite design to optimize the microwave non-oxidative
roasting process. Single-factor tests were conducted to determine
the suitable range of factors such as the content of activated carbon,
holding time, and roasting temperature. The interactions between parameters
were investigated through the analysis of variance method. It was
indicated that the models are available to navigate the design space.
Also, the optimal roasting temperature, content of activated carbon,
and holding time were 1100 °C, 20%, and 21.5 min, respectively.
Under these conditions, the decomposition rate of bastnasite concentrate
(hereinafter to be referred as DRBC) and the oxidation rate of cerium
(hereinafter to be referred as ORC) was 99.8% and less than 0.3%,
respectively. The new non-oxidizing roasting method significantly
shortens the roasting time, reduces the energy consumption, and has
great significance for industrial applications.
“…Based on the non-equilibrium thermodynamics, the established mass and energy conservation equations from the former publication [4] can be derived as below and the details can be found in the previous research [10].…”
Section: Governing Equationsmentioning
confidence: 99%
“…The physical model, initial and boundary conditions and parameters in the simulation are listed in ref [10], the mathematic and physical models related to coupling mechanism between the heat and mass transfer, and the molecular polarization in a lignite thin layer were developed as above. The governing equations and boundary conditions would be solved by the finite element commercial software COMSOL Multiphysics.…”
Section: Physical Model and Initial And Boundary Conditionsmentioning
The LNT microwave-multiphase transport model has been applied to the microwave drying of lignite thin layer. Microwave energy, temperature and moisture distribution were obtained to gain a comprehensive understanding on the heat and mass transfer mechanism of the drying process. The required drying time of experiments decreased by 50, 63, 67, and 83%, respectively, with the power level rising from 119 to 700 W, while that decreased by 60, 72, 76 and 86%, respectively, for simulation results. The temperature values of the corner and edge of the lignite thin layer were higher than that of the center region, which corresponded to the microwave energy distribution. The moisture ratio profiles, temperature profiles and temperature distribution indicated good agreement between the experimental and simulation results, providing confidence in the modeling approach, which made it possible to obtain the moisture distribution successfully via simulation method.Keywords: microwave; lignite; thin layer.
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