Southern California Brewery (identity confidential)Joseph Rabovitser, (847) 768-0548. josep h.ra bovitser@gastechnology.org Project Objective: The overall objective of this research project is to develop and evaluate an industrial low NO, burner for existing and new gas-fired combustion systems for intermediate temperature (1400" to 2000°F) industrial heating devices such as watertube boilers and process fluid heaters.A multi-phase effort is being pursued with decision points to determine advisability of continuance. The current contract covers Phases II and Ill of this work. The objectives of each phase are as follows.Phase I 1 -to design, fabricate, and evaluate prototype burners based on the Forced Internal Recirculation (FIR) concept.Phase I l l -to evaluate the performance of an FIR burner under actual operating conditions in a full-scale field test and establish the performance necessary for subsequent commercialization. Neither the U S . Department of Energy, GRI, GTI, nor any of their employees, contractors, subcontractors, or their employees makes any warranties, expressed or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, project, or process disclosed, or represents that its use would not infringe privately owned rights.Reference to trade names or specific commercial products, commodities, or services in this report does not represent or constitute an endorsement, recommendation, or opinion of suitability by the U.S. Department of Energy, GRI, or GTI of the specific commercial product, commoditv. or service.
DE-FC07-951D13333
Executive SummaryThis project is intended to develop and field test an advanced industrial ultra-low-NO,, burner for existing and new gas-fired combustion systems applied to intermediate-temperature (1400" to 2000°F) industrial heating devices such as watertube boilers and process fluid heaters. It is an extension of a Phase I effort to develop the Forced Internal Recirculation (FIR) burner. Phase II includes the design, fabrication, and evaluation of prototype burners, and Phase Ill consists of full-scale field-testing of an FIR burner on an industrial watertube boiler.The FIR burner is unique in its ability to deliver ultra-low-NO, performance on watertube boilers without the use of external flue gas recirculation (FGR) or other energy-robbing approaches such as very high excess air or steam injection. The FIR burner allows industrial plants to meet the most stringent regional air emissions regulations at higher energy efficiency than possible with competing technology.Three FIR burners were tested under this project: a 6-million-Btu/h laboratory burner, a 20-million-Btulh prototype at a Detroit Stoker Company manufacturing facility, and a 60-millionBtu/h commercial prototype at a brewery in southern California. NO, emissions' in the range of 6 to 9 vppm were achieved in all cases with low CO emissions, 4:l turndown, and excellent flame stability. An improvement in boiler efficiency of ap...