Ti 5 Si 3 is an attractive light weight reinforcement phase in hypereutectic Ti-Si-based alloys, however, the proeutectic Ti 5 Si 3 phase is brittle and is easily coarsened when the alloy is prepared under normal solidification conditions, thereby limiting its engineering applications in the aviation and biological industries. In this study, a hypereutectic Ti-20%Si coating with a pseudo-eutectic α-Ti + Ti 5 Si 3 microstructure was successfully fabricated on a commercially available Ti alloy by laser cladding under non-equilibrium rapid solidification conditions. The fine, rod-like and well-dispersed eutectic Ti 5 Si 3 phase, without the primary Ti 5 Si 3 phase, that was produced resulted in a considerable improvement in hardness, corrosion resistance, and fracture resistance when compared to the same compositional alloy prepared by the conventional arc melting technique.