The NASA's Evolutionary Xenon Thruster (NEXT) project is developing the nextgeneration solar electric ion propulsion system with significant advancements beyond the state-of-the-art NASA Solar Electric Propulsion Technology Application Readiness (NSTAR) ion propulsion system to provide future NASA science missions with enhanced capabilities. A Long-Duration Test (LDT) was initiated in June 2005 to validate the thruster service life modeling and to quantify the thruster propellant throughput capability. Testing was recently completed in February 2014, with the thruster accumulating 51,184 hours of operation, processing 918 kg of xenon propellant, and delivering 35.5 MN-s of total impulse. As part of the test termination procedure, a comprehensive performance characterization was performed across the entire NEXT throttle table. This was performed prior to planned repairs of numerous diagnostics that had become inoperable over the course of the test. After completion of these diagnostic repairs in November 2013, a comprehensive end-of-test performance and wear characterization was performed on the test article prior to exposure to atmosphere. These data have confirmed steady thruster performance with minimal degradation as well as mitigation of numerous life limiting mechanisms encountered in the NSTAR design. Component erosion rates compare favorably to pretest predictions based on semi-empirical models used for the thruster service life assessment. Additional data relating to ion beam density profiles, facility backsputter rates, facility backpressure effects on thruster telemetry, and modulation of the neutralizer keeper current are presented as part of the end-of-test characterization. Presently the test article for the NEXT LDT has been vented to atmosphere with post-test disassembly and inspection underway.
NomenclatureBOL = beginning-of-life CEX = charge exchange CRA = center radius aperture DCA = discharge cathode assembly ELT = extended life test EM = engineering model EM3 = engineering model 3 thruster EPC = end-of-test performance characterization GRC = NASA Glenn Research Center HiPEP = High-Power Electric Propulsion IPS = ion propulsion system J B = beam current, A J NK = neutralizer keeper current, A LDT = long-duration test ̇ = main plenum mass flow rate, sccm ̇ = discharge cathode mass flow rate, sccm 2 ̇ = neutralizer cathode mass flow rate, sccm NCA = neutralizer cathode assembly NEXT = NASA's Evolutionary Xenon Thruster NSTAR = NASA's Solar Electric Propulsion Technology Application Readiness P IN = input power, kW PM = prototype model PPC = post-test performance characterization PPU = power processing unit QCM = quartz-crystal microbalance TL = throttle level TT9 = Throttle Table 9 TT10 = Throttle Table 10 V A = accelerator grid voltage, V V B = beam power supply voltage, V VF = vacuum facility WT = wear test φ = aperture or orifice diameter