Next-Generation Managed Pressure Drilling System Enables HP/HT Horizontal Wells in the Haynesville Shale

Abstract

Managing pressure cycling on connections during drilling operations remains the greatest challenge for Managed Pressure Drilling (MPD) operators today. During conventional MPD operations, systems typically employ back pressure pumps to compensate for well back pressure across the well head. These conventional systems require a delicate control on connections between the driller managing rig pumps and the MPD operator managing back pressure pumps. This paper describes implementation of a fully automated MPD system which incorporates a Rig Pump Diverter (RPD) that allows smooth transition from circulating to non-circulating down hole during connections while maintaining continuous rig pump circulation. The RPD system allows flow to be diverted from the stand pipe to the choke manifold, enabling accurate control of the bottomhole pressure (BHP) for controlled transition from drilling mode to connection mode. This paper will further describe the time savings and enhanced drill crew workflow associated with the use of the RPD system. The paper describes the MPD implementation process, which included front-end engineering and design, HAZID/HAZOP (pre-job process of identification and management of potential hazards for operations), flow loop testing, in-house simulation, on-site drill crew training and will delineate the benefits of using the new system such as controlling annulus pressure during drilling operations. Additionally, results of field trials performed in High Pressure / High Temperature (HPHT) horizontal wells in the Haynesville Shale will be described. We will show in the paper how this system operates on a small foot print while making the interaction between drilling crews and MPD crews highly effective. We will also demonstrate that the new MPD system provides better control managing pressure cycling, gas expansion and/or influx to the system, enabling effective drilling for better rate of penetration (ROP).