1995
DOI: 10.1111/j.1151-2916.1995.tb08236.x
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New Generation of Plasma‐Sprayed Mullite Coatings on Silicon Carbide

Abstract: Mullite is promising as a protective coating for silicon‐based ceramics in aggressive high‐temperature environments. Conventionally plasma‐sprayed mullite on SiC tends to crack and debond on thermal cycling. It is shown that this behavior is due to the presence of amorphous mullite in the conventionally sprayed mullite. Heating the SiC substrate during the plasma spraying eliminated the amorphous phase and produced coatings with dramatically improved properties. The new coating exhibits excellent adherence and… Show more

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Cited by 240 publications
(143 citation statements)
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“…Details of the processing of these coatings can be found in previous publications (Faber et al, 2007;Lee et al, 1995). The thick· ness of the Si layer was ~ 130 µm and the mullite, mullite + 20% SAS and BSAS layers were each ~200 µm.…”
Section: Methodsmentioning
confidence: 99%
“…Details of the processing of these coatings can be found in previous publications (Faber et al, 2007;Lee et al, 1995). The thick· ness of the Si layer was ~ 130 µm and the mullite, mullite + 20% SAS and BSAS layers were each ~200 µm.…”
Section: Methodsmentioning
confidence: 99%
“…Appropriate boundary conditions, such as thermal and mechanical, high temperature, burner flame, and cooling, are all included in the analyses. Table 1 [14] shows the material properties for the EBCs and the substrate used. The intermediate coat layer material properties are calculated using the rule of mixtures formulation.…”
Section: Analytical Approach and Finite Element Analysismentioning
confidence: 99%
“…, and the thermal expansion of the natural aluminosilicate crystal composite mullite (3·Al 2 O 3 +2·SiO 2 ) is well-matched to be between 4.5 × 10 − 6 K − 1 and 5.4 ×10 − 6 K − 1 [12][13][14]. Allowing a mismatch of less than ±50% from these values, only materials with thermal expansions in the range of 2×10 − 6 K − 1 to 8× 10 − 6 K − 1 would be practical.…”
Section: Thin Solid Films XXX (2012) Xxx-xxxmentioning
confidence: 99%