Stability is a key property related to the production and use of a number of products that are commercialized
in the form of emulsions. However, because of the complexity of these systems, in most cases there is no
readily available means to predict emulsion stability. Thus, product formulation development is based on
laboratory evaluations of emulsion stability, e.g., by measuring the time required for the emulsion to break
according to standardized procedures. These tests are time-consuming and subject to visual inaccuracies between
different operators. In this work, a neural network-based model is tested as a tool for predicting the
emulsification properties of mixtures of surfactants, organic solvents, and organic compounds used as active
ingredients in pesticide formulations. The model is able to predict the emulsion-breaking height, a standard
measure of the system's stability. Six physicochemical properties were used as descriptors for the active
ingredients: octanol/water partition coefficient, molar volume, refractive index, density, Hildebrand solubility
parameter, and Henry's constant. The solvents and their mixtures were described by their density, Hildebrand
solubility parameter, and surface tension. Other input variables include water hardness and the concentrations
of active ingredient and surfactant. The output variable was the volume percentage of cream formation after
dispersion of the emulsifiable concentrate in water, represented by the “emulsion-breaking height”, predicted
by the neural network model. In a different approach, nonionic surfactants were described by their average
hydrophilic−lipophilic balance (HLB) number. The loss of information in the neural network resulted in
inaccurate estimates of cream formation. Nevertheless, with this approach, the neural network was able to
discriminate between regions of emulsion stability and instability. Application of the method enabled the
construction of phase diagrams for the prediction of the optimum surfactant mixture(s) for emulsification of
a given combination of solvent and active ingredient. The method can reduce the time needed for formulation
development, minimize the exposure of the formulator to chemicals, and avoid unnecessary production of
effluent in product test facilities.