This paper describes a measurement of lubricant-film thickness in a roller bearing using a new ultrasonic pulser-receiver, which has a maximum pulse repetition rate (PRR) of 100 kHz. The experimental results show that a higher PRR can help to get more measurement points and more details of the oil-film thickness distribution. Furthermore, the influence of rotor vibration response for the oil-film thickness is discussed, which is in keeping with the simulation result. Finally, the limits of the PRR are discussed in detail and the effect of the transducer focal zone size is also observed.
IntroductionThe lubricant layer is a separation between the races and the elements in a roller bearing, which reduces friction and wear and provides smooth operation and long life for machines. Therefore, the thickness and behavior of the lubricant film are important to model and measure. However, it is very difficult to measure this lubricant-film thickness directly in industrial applications as the load is carried by an extremely thin lubricant film over a very small lubricated region.Electrical and optical methods have been used to measure the lubricant-film thickness. Resistance and capacitance methods are sensitive to the surface roughness and require electrical isolation [1][2][3]. Optical methods need translucent materials so they are rarely used outside the laboratory [4,5]. Compared with the methods mentioned above, the ultrasound method [6-8] removes the requirement of electrical isolation and transparency. The reflection coefficient of longitudinal ultrasonic waves has been shown to be highly sensitive to the lubricant-film thickness [9]. This method has been applied to a range of bearings including journal and ball bearings [10][11][12].