Flexible
silicone foams (SiFs) are high-performance but flammable
materials that emit dense smoke in a fire. Two type of low-cost, eco-friendly
nanocoatings, i.e., chitosan (CH)/ammonium polyphosphate (APP) and
CH/montmorillonite (MMT), were fabricated on SiFs through a layer-by-layer
(LbL) assembly. With seven bilayers (BL) of CH/APP coatings, the limiting
oxygen index (LOI) increases from 20.2% to 23.8%, the peak heat release
rate (pHRR) decreases by 27.6%, and the total smoke production (TSP)
decreases 42%. Further deposition of CH/APP, however, partly damaged
the fire resistance. In contrast, fire hazard and smoke release of
CH/MMT coated SiFs were monotonously reduced. Every 7 BL of coating
leads to ca. 12% reduction of TSP. Moreover, thermogravimetric analysis
(TGA) was used to follow the pyrolysis of the coated foams, and scanning
electron microscopy (SEM) and energy-dispersive X-ray spectrometry
(EDX) were applied to analyze the char residues systematically.