The fabrication of double-gate metallic field emitter arrays with large collimation gate apertures and their field emission beam characteristics are reported. The device fabrication steps, including the molding technique for array fabrication, the electron extraction gate fabrication by the self-aligned resist etch-back method, and the fabrication of the collimation gate electrode using a focused ion beam assisted method are described in detail. The experimental results of 2 × 2 tip arrays with the proposed double-gate structure demonstrate an order of magnitude enhancement in beam brightness with minimal current loss.