Nanomechanical characterization of adaptive optics components in microprojectors

Abstract

Compact microprojectors are being developed for information display in mobile electronic devices. A key component of the microprojector is the green laser package, which consists of an adaptive optics component with a drive mechanism. A crucial concern is the mechanical wear of key drive mechanism components, such as the carbon fiber reinforced polymer (CFRP) driving rod, the Zn alloy body and the stainless steel friction plate, after prolonged operation. Since friction and wear are dependent on the mechanical properties, nanoindentation experiments were conducted on these drive mechanism components using a depth-sensing nanoindenter at room and elevated temperatures up to 100 • C. The hardness and elastic modulus of all the materials studied decrease at increasing test temperatures. From plasticity index analysis, a correlation between the tendency for plastic deformation and the mechanical properties was obtained. Nanoscratch studies were also conducted in order to simulate wear, as well as examine the scratch resistance and deformation modes of these materials, where it was found that the CFRP rod exhibited the highest scratch resistance. The CFRP rod undergoes mostly brittle deformation, while the Zn alloy body and friction plate undergo plastic deformation.