Nanofluids application in machining: a comprehensive review

Wang, Xiaoming; Song, Yougui; Li, Changhe; Zhang, Yanbin; Ali, Hafız Muhammad; Sharma, Shubham; Li, Runze; Yang, Min; Gao, Teng; Liu, Mingzheng; Cui, Xin; Said, Zafar; Zhou, Zongming

doi:10.1007/s00170-022-10767-2

Cited by 46 publications

(13 citation statements)

References 265 publications

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“…The GnP-MQL focused on the rake face of tool provide the cooling and lubrication action at the different deformation zones due to higher thermal conductivity of graphene nanoparticles that absorb the heat and form the tribo-film due to hexagonal atomic structure enabling the rolling effect in cutting zone [ [101] , [102] , [103] ].…”

Section: Resultsmentioning

confidence: 99%

A novel study on the influence of graphene-based nanofluid concentrations on the response characteristics and surface-integrity of Hastelloy C-276 during minimum quantity lubrication

Singh,

Sharma,

Seikh

et al. 2023

Heliyon

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Section: Resultsmentioning

confidence: 99%

A novel study on the influence of graphene-based nanofluid concentrations on the response characteristics and surface-integrity of Hastelloy C-276 during minimum quantity lubrication

Singh,

Sharma,

Seikh

et al. 2023

Heliyon

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“…Additionally, many researchers have found that the use of MQL in high-speed cutting tends to generate high temperatures, which is highly detrimental to the processing of nickel-based alloys [92]. Furthermore, traditional MQL that employs pneumatic atomization is prone to producing PM10 and PM2.5, posing threats to the environment and human health.…”

Section: Electrostatic Mql Processing Of Nickel-based Alloysmentioning

confidence: 99%

Research Status and Prospect of Ultrasonic Vibration and Minimum Quantity Lubrication Processing of Nickel-based Alloys

Gu,

Wang,

et al. 2024

Intelligent and Sustainable Manufacturing

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Nickel-based alloys has important application value in modern industrial field, but there are a lot of problems that are difficult to solve in traditional processing, and it is a typical difficult-to-process material. In order to improve the machinability of nickel-based alloys, scholars try to use a variety of non-traditional processing methods to explore and study the processing of nickel-based alloys. In these studies, ultrasonic vibration assisted processing technology and minimum quantity lubrication (MQL) processing technology can achieve remarkable results. The intermittent separation cutting characteristics of ultrasonic vibration assisted processing technology can improve the processing quality by changing the tool path, while minimum quantity lubrication processing technology can improve the lubrication effect of cutting, combining ultrasonic vibration assisted MQL processing leverages the benefits of both methods, resulting in improved machinability and expanded application of nickel-based alloys. Summarize the current research status on the machining mechanism of nickel-based alloys assisted by ultrasonic vibration and micro lubrication, and anticipate its developmental trends. This provides a reference for future research on the efficient machining mechanisms and practical applications of nickel-based alloys.

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“…The challenges in machining of difficult-to-cut materials and components, as well as the difficulties in achieving the desired geometric shape and surface integrity at low costs, limit the application of mechanical machining in the aerospace community [43,44]. Nontraditional EAMM, as a hybrid manufacturing method, has been proposed and developed to address these challenges.…”

Section: Introductionmentioning

confidence: 99%

“…Figure44. Schematic of (a) CAP process, (b) pad-workpiece interaction, (c) particle-film interaction, and (d) surface morphology of pad[250].…”

mentioning

confidence: 99%

Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community: a comparative analysis

Zhao,

Ding

et al. 2024

Int. J. Extrem. Manuf.

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Difficult-to-cut materials such as titanium alloys, high-temperature alloys, metal/ceramic/polymer-matrix composites, hard and brittle materials, as well as geometrically complex components such as thin-walled structures, micro channels and complex surfaces, are widely used in aerospace community. Mechanical machining is the main material removal process and responsible for the vast majority of material removal for aerospace components. Nevertheless, it encounters many problems in terms of severe and rapid tool wear, low machining efficiency, and deteriorated surface integrity. Nontraditional energy-assisted mechanical machining is a hybrid process in which nontraditional energies, e.g., vibration, laser, electric, etc., are applied to improve the machinability of local material and decrease burden of mechanical machining. It provides a feasible and promising way for improving machinability and surface quality, reducing process forces, and prolonging tool life, etc. However, systematic reviews of this technology are lacking with respect to the current research status and development direction. This paper reviews recent progress in nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community. It focuses on the processing principles, material responses under nontraditional energy, resultant forces and temperatures, material removal mechanisms and applications of these processes including vibration-, laser-, electric-, magnetic-, chemical-, cryogenic cooling-, and hybrid nontraditional energies-assisted mechanical machining. Eventually, a comprehensive summary of the principles, advantages and limitations for each hybrid process is provided, and future perspectives on forward design, device development and sustainability of nontraditional energy-assisted mechanical machining processes are discussed.

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Nanofluids application in machining: a comprehensive review

Cited by 46 publications

References 265 publications

A novel study on the influence of graphene-based nanofluid concentrations on the response characteristics and surface-integrity of Hastelloy C-276 during minimum quantity lubrication

A novel study on the influence of graphene-based nanofluid concentrations on the response characteristics and surface-integrity of Hastelloy C-276 during minimum quantity lubrication

Research Status and Prospect of Ultrasonic Vibration and Minimum Quantity Lubrication Processing of Nickel-based Alloys

Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community: a comparative analysis

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