Electrocatalytic
hydrogen production driven by surplus electric
energies is considered a promising sustainable process for hydrogen
supply. The high overpotential and low energy-conversion efficiency
caused by the slow kinetics of the four-electron transfer oxygen-evolution
reaction (OER), however, hamper its competitiveness. Herein, a highly
stable, efficient OER catalyst was developed, taking the effects of
both composition and nanostructure into account for the catalyst design.
N-doped carbon-armored mixed metal phosphide nanoparticles confined
in N-doped porous carbon nanoboxes, a particle-in-box nanostructure,
were synthesized from monodisperse Ni3[Fe(CN)6]2·H2O nanocubes through sequential conformal
polydopamine coating, ammonia etching, and thermal phosphorization.
The product exhibited outstanding catalytic abilities for the OER
in 1.0 M KOH, delivering 10, 100, and 250 mA/cm2 at ultrasmall
overpotentials of 203, 242, and 254 mV, respectively, with an ultrasmall
Tafel slope of 38 mV/dec, outperforming most recently reported top-notch
iron-group-based OER catalysts. The long-term stability was also excellent,
showing a small chronopotentiometric decay of 2.5% over a 24 h operation
at 50 mA/cm2. The enhanced catalytic efficiency and stability
may be attributable to the unique particle-in-box structure as a nanoreactor
offering a local, fast reaction environment, the conductive N-doped
porous carbon shell for fast charge and mass transport, the synergistic
effect between multicomponent metal phosphides for enhanced intrinsic
activities, and the carbon protection layer to prevent/delay the catalyst
core from being deactivated. This combined particle-in-box and chainmail
design concept for electrocatalysts is unique and advantageous and
may be readily applied to the general field of heterogeneous reactions.