This paper proposes an approach for the multidisciplinary design & optimization of space launch vehicle, wherein the structure/mass, aerodynamics, propulsion and the trajectory system design are performed simultaneously using non-dominated sorting based genetic algorithm. The design problem is posed as an optimization problem in which all the discipline parameters constitute the design variables, which are used to optimize the multi-objective function, thereby resulting in an optimal overall design. The approach is demonstrated by application to the integrated design of a four stage solid launch vehicle. The mission is to deliver predefined payload to the low earth (circular) orbit. An existing, real world system has been used to validate the multistage launch vehicle system model. Nomenclature E a = ratio of thrust in vacuum to thrust in ground D = solid rocket motor diameter, m cr d = throat diameter, m ex d = exit diameter, m o G = vehicle liftoff mass, kg I G = mass of guidance system, steering system and instrument section, kg prop G = mass of propulsion system, kg noz G = mass of nozzle, kg case G = mass of motor case, kg shell G = mass of combustion chamber shell, kg coating G = mass of coating inside, kg silver G = mass of grain silver, kg red G = mass of redundancy of grain, kg aux G = mass of auxiliary parts, kg E spo I = ground effective specific impulse, sec c p = combustion chamber pressure, N/m 2 m p = ratio of total mass to x-sectional area, kg/m 2 k t = running time of ith stage solid rocket motor, sec ε = expansion ratio 1 Doctoral student, School of Astronautics, Student member AIAA, zafar6909@yahoo.com 2 Professor, School of Astronautics, helinshu@sina.com 3 Associate Professor, School of Astronautics, xdj@buaa.edu.cn Downloaded by ROKETSAN MISSLES INC. on February 4, 2015 | http://arc.aiaa.org | 2 gn λ = fineness of grain k µ = ratio of dry mass to total mass o ν = mass to thrust ratio