Multi-objective optimization of performance characteristics in drilling of Mg AZ61 using twist end mill drill tool

Sivashankar, N.; Viswanathan, R.; Periasamy, K.; Venkatesh, R.; Chandrakumar, S.

doi:10.1016/j.matpr.2020.05.033

Cited by 25 publications

(10 citation statements)

References 14 publications

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“…The progressive improvement in tensile stress of the Al alloy composite was due to the adequate interfacial bonding strength (Evidenced in Exhibit 11d) that has resisted the particle dislocation and withstands the maximum tensile load during the high tensile force. Similarly, one of the researchers reported that the effective processing of waste bonded with aluminum alloy found increased mechanical strength (Kumar et al., 2019; Sivashankar et al., 2021).…”

Section: Resultsmentioning

confidence: 97%

“…The tensile strength developed composite with and without Al/Mg Similarly, one of the researchers reported that the effective processing of waste bonded with aluminum alloy found increased mechanical strength (Kumar et al, 2019;Sivashankar et al, 2021).…”

Section: Mechanical Characterizationmentioning

confidence: 99%

“…The composite contained 6 wt% of ZrO2 particles and found maximum tensile strength, hardness, and good wear resistance compared to unreinforced composite samples (Hossein‐Zadeh et al., 2014). The optimum stir squeezes casting for novel recycled hybrid composited (Sivashankar et al., 2021). Based on the above literature, the current study is of Al‐ZrO 2 alloy composite made with waste Al/Mg scrap metal particle 0 wt% to 15 wt% with an interval of 5 wt%.…”

Section: Introductionmentioning

confidence: 99%

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Recycling of waste aluminum/magnesium metal scrap into useful Al‐ZrO₂ alloy composite for eco‐friendly structural applications

Poures

Poyyamozhi²,

Sivanantham

et al. 2023

Environmental Quality Mgmt

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Fabrication industries are emerging to reduce and recycle waste scrap materials into useful products for various engineering applications such as domestic, structural, marine, and construction doors and windows. Most waste scrap materials are affected by soil and water pollution, resulting in unsuitable environmental living. This study is to fabricate the low‐cost and eco‐friendly Al‐ZrO2 alloy composite made with waste Al/Mg metal scrap microparticles through stir casting technique and the developed composite with 0 wt%, 5 wt%, 10 wt%, and 15 wt% of ZrO2 were studied its mechanical properties (ASTM). The synthesized composites' mechanical tensile strength, impact, and hardness were evaluated by ASTM test standard. The revealed experimental results were compared and an optimum sample was addressed. The optical micrograph studies revealed the metal particle presence. The sample 4 composite contained 15 wt% of ZrO2 particles and showed superior mechanical properties like 7.7%, 57.7%, and 13.66% improvement in tensile strength, impact toughness, and hardness compared to sample 1 without ZrO2 particles.

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Section: Resultsmentioning

confidence: 97%

Section: Mechanical Characterizationmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

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Recycling of waste aluminum/magnesium metal scrap into useful Al‐ZrO₂ alloy composite for eco‐friendly structural applications

Poures

Poyyamozhi²,

Sivanantham

et al. 2023

Environmental Quality Mgmt

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“…The results showed optimal value of machining under dry conditions using GRC and GRG were spindle speed of 1200rpm, drill diameter 7 mm and feed rate 1.5 mm. Drill Cutter is the most influential parameter followed by spindle speed and feed rate [94].…”

Section: Magnesium Alloymentioning

confidence: 99%

State of the art review on the sustainable dry machining of advanced materials for multifaceted engineering applications: progressive advancements and directions for future prospects

Singh

Gill²,

Dogra³

et al. 2022

Mater. Res. Express

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In this article, the comprehensive review on the application, and indeed, a comparative analysis on dry machining of different types of materials (Inconel, steel, aluminum, cast iron, magnesium and advanced materials) used in machining (turning, drilling and milling operations) were carried out in the light of utmost works published in the literature. The work describes the scientific findings of the past twenty years, including sustainable methods (surface texture, solid lubricants, vibration-assisted machining, laser-assisted machining), tool coatings, and geometry of tools. Vibration-assisted machining is another direction that researchers have investigated without the use of cutting coolants, where the complete disposal of coolants is not possible. Various researchers have carried out rigorous experimental work on milling, drilling, and turning operations under dry conditions to machine numerous materials. A significant proportion of experimental data about tool wear, tool wear machining, surface quality, surface integrity, etc., has been analyzed under dry conditions. However, the critical analysis of dry machining for different conventional machining operations for a variety of industrial materials is still lacking for establishing dry machining as a sustainable process for industrial applications. Thus, the critical analysis of various machining parameters and their consequences on tool wear and the surface quality of machined work was carried out in this work. Finally, scientific recommendations based on critical findings were proposed for industrial implementation of dry machining.

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“…In recent years, many scholars have done a lot of research on solid cutting tool, such as surface quality, 1 geometric models, 2 and performance optimization. 3 As the key structure of the solid cutting tool, the flank (including the end teeth and the peripheral teeth) is responsible for reducing the machining friction force, ensuring the strength of the cutting edge, and determining the precision of the cutter profile size. Subsequently, the geometric shape of flank directly affects the performance of cutter.…”

Section: Introductionmentioning

confidence: 99%

A compensation algorithm of tool path for grinding wheel wear in solid cutting tool flank grinding

Jiang

et al. 2021

Proceedings of the Institution of Mechanical Engineers, Part B:

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In finishing machining, the quality of workpiece is significantly influenced by the performance of solid cutting tool. Solid cutting tool flank is ground by CNC tool grinder in accordance with the tool path of grinding wheel. In actual grinding process, the grinding area of wheel will be gradually worn down, resulting in the decrease of geometric accuracy of flank and even wrong profile. In order to compensate the error, a compensation algorithm of tool path for solid cutting tool flank based on grinding wheel wear is proposed. Firstly, the coordinate systems are defined for the grinding process of flank, and the orientation and location calculation model of ideal wheel with the grinding process parameters is derived. Secondly, based on the profile description of wheel wear, flank errors are analyzed. Then, the compensation algorithm for anastomosis of cutting edge and relief angle is proposed. Finally, series of experiments of simulation and actual grinding are carried out. The comparison of the results shows that the algorithm can reduce the influence of wheel wear effectively, which can also improve the grinding quality stability and prolong the service life of grinding wheel.

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Multi-objective optimization of performance characteristics in drilling of Mg AZ61 using twist end mill drill tool

Cited by 25 publications

References 14 publications

Recycling of waste aluminum/magnesium metal scrap into useful Al‐ZrO₂ alloy composite for eco‐friendly structural applications

Recycling of waste aluminum/magnesium metal scrap into useful Al‐ZrO₂ alloy composite for eco‐friendly structural applications

State of the art review on the sustainable dry machining of advanced materials for multifaceted engineering applications: progressive advancements and directions for future prospects

A compensation algorithm of tool path for grinding wheel wear in solid cutting tool flank grinding

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Multi-objective optimization of performance characteristics in drilling of Mg AZ61 using twist end mill drill tool

Cited by 25 publications

References 14 publications

Recycling of waste aluminum/magnesium metal scrap into useful Al‐ZrO2 alloy composite for eco‐friendly structural applications

Recycling of waste aluminum/magnesium metal scrap into useful Al‐ZrO2 alloy composite for eco‐friendly structural applications

State of the art review on the sustainable dry machining of advanced materials for multifaceted engineering applications: progressive advancements and directions for future prospects

A compensation algorithm of tool path for grinding wheel wear in solid cutting tool flank grinding

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Product

Resources

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Recycling of waste aluminum/magnesium metal scrap into useful Al‐ZrO₂ alloy composite for eco‐friendly structural applications

Recycling of waste aluminum/magnesium metal scrap into useful Al‐ZrO₂ alloy composite for eco‐friendly structural applications