The morphology, mechanical properties of unsaturated polyester(UP) resin modified with TDI were studied via dynamic FT-IR spectra, SEM, DMA and mechanical property testing. Results show that companying with the cured cross-linking reaction of UP resin, TDI can fi rstly react with UP and produce polyurethane(PU), and then UP and PU form the cross-linking nets together. The impact fracture section morphology of modifi ed UP resin manifested the typical sea-islands structure. Testing of mechanical properties showes that for introducing of PU, the TDI has an obvious effect on the toughness and strength of UP resin. When the ratio of TDI/UP (w/w) was 7.5%, the modifi ed UP resin exhibited the best mechanical properties with fl exural strength of 125 MPa, impact strength of 18 kJ•m -2 and tensile strength of 72 MPa.