Abstract:This paper verifies a mathematical model that is developed for the open source CFD-toolbox OpenFOAM, which couples turbulent combustion with conjugate heat transfer. This feature already exists in well-known commercial codes. It permits the prediction of the flame's characteristics, its emissions, and the consequent heat transfer between fluids and solids via radiation, convection, and conduction. The verification is based on a simplified 2D axisymmetric cylindrical reactor. In the first step, the combustion p… Show more
“…As mentioned in the introduction, the application of the conjugate heat transfer (CHT) method is a viable approach for accurately predicting the thermal boundary conditions of the furnace walls. In general, the CHT method is an integrated approach that addresses the thermal behavior within both the fluid and solid domains simultaneously . It determines the temperature distribution across the fluid–solid interface through thermal coupling between these two domains.…”
Section: Experimental Apparatus and Numerical Methodologymentioning
confidence: 99%
“…In general, the CHT method is an integrated approach that addresses the thermal behavior within both the fluid and solid domains simultaneously. 23 It determines the temperature distribution across the fluid−solid interface through thermal coupling between these two domains. As for the governing equations in the solid domain, only energy transfer needs to be resolved.…”
Section: Numerical Approach 231 Description Of Modelmentioning
confidence: 99%
“…The conjugate heat transfer (CHT) method, which considers the thermal interactions between solid and fluid domains, has recently been acknowledged as an effective approach for representing thermal boundary conditions in combustion simulations. 23 However, much of the current literature on ammonia combustion furnace simulations primarily focuses only on the flow field in the fluid domain, often overlooking the crucial heat transfer processes between fluid and solid domains. That is, wall boundary conditions are typically approximated using fixed temperature or heat flux densities, which can deviate significantly from the actual operating conditions.…”
Section: Introductionmentioning
confidence: 99%
“…In numerical analysis of combustion furnaces, a critical aspect is the precise estimation of thermal boundary conditions on furnace walls, as this significantly impacts the prediction accuracy of temperature and species distribution. The conjugate heat transfer (CHT) method, which considers the thermal interactions between solid and fluid domains, has recently been acknowledged as an effective approach for representing thermal boundary conditions in combustion simulations . However, much of the current literature on ammonia combustion furnace simulations primarily focuses only on the flow field in the fluid domain, often overlooking the crucial heat transfer processes between fluid and solid domains.…”
In the context of utilizing ammonia for cofiring power
generation,
the air-staged strategy is recognized as an effective method for controlling
NO emissions due to its ability to stage air input, thereby creating
a fuel-rich region within the furnace. To explore the NO formation
and reduction characteristics employing the secondary injection system
under various experimental conditions, the present study utilized
three-dimensional numerical simulations to investigate the impact
of the primary air ratio (λ1) and the secondary nozzle
diameter (D
2). The conjugate heat transfer
method is used to accurately simulate thermal conditions at the furnace
walls. Results indicate that with a constant total air ratio of 1.2,
simply reducing the primary air ratio, which enhances fuel-rich combustion
in the primary air zone, does not lead to a linear decrease in NO
emissions. Instead, NO emissions exhibit a V-shaped trend, reaching
a minimum when the primary air ratio equals 0.6. An analysis of combustion
characteristics reveals two distinct combustion modes appear as the
primary air ratio varies, which is the primary reason for this phenomenon.
When λ1 ≥ 0.6, as fuel and most of the oxidizers
are injected through the primary nozzle, reactions are predominantly
concentrated in the primary air region of the furnace where the reaction
temperatures are higher. The formation of a fuel-rich region in this
central zone leads to a notable decline in NO emissions. Conversely,
when λ1 < 0.6, the flow from the secondary nozzle
increases, shifting the main combustion reactions toward the secondary
air zone, where the flame temperature significantly decreases. In
these conditions, the main reactions do not occur in the fuel-rich
region of the primary air zone, leading to a trend where NO emissions
increase again as the primary air ratio decreases. Regarding the impact
of the secondary nozzle diameter at lower ammonia cofiring ratios,
results demonstrate that increasing the nozzle size enhances reduction
reactions and controls NO emissions. These findings provide insights
for the parameter design and selection of low-NO ammonia cofiring
furnaces in future studies.
“…As mentioned in the introduction, the application of the conjugate heat transfer (CHT) method is a viable approach for accurately predicting the thermal boundary conditions of the furnace walls. In general, the CHT method is an integrated approach that addresses the thermal behavior within both the fluid and solid domains simultaneously . It determines the temperature distribution across the fluid–solid interface through thermal coupling between these two domains.…”
Section: Experimental Apparatus and Numerical Methodologymentioning
confidence: 99%
“…In general, the CHT method is an integrated approach that addresses the thermal behavior within both the fluid and solid domains simultaneously. 23 It determines the temperature distribution across the fluid−solid interface through thermal coupling between these two domains. As for the governing equations in the solid domain, only energy transfer needs to be resolved.…”
Section: Numerical Approach 231 Description Of Modelmentioning
confidence: 99%
“…The conjugate heat transfer (CHT) method, which considers the thermal interactions between solid and fluid domains, has recently been acknowledged as an effective approach for representing thermal boundary conditions in combustion simulations. 23 However, much of the current literature on ammonia combustion furnace simulations primarily focuses only on the flow field in the fluid domain, often overlooking the crucial heat transfer processes between fluid and solid domains. That is, wall boundary conditions are typically approximated using fixed temperature or heat flux densities, which can deviate significantly from the actual operating conditions.…”
Section: Introductionmentioning
confidence: 99%
“…In numerical analysis of combustion furnaces, a critical aspect is the precise estimation of thermal boundary conditions on furnace walls, as this significantly impacts the prediction accuracy of temperature and species distribution. The conjugate heat transfer (CHT) method, which considers the thermal interactions between solid and fluid domains, has recently been acknowledged as an effective approach for representing thermal boundary conditions in combustion simulations . However, much of the current literature on ammonia combustion furnace simulations primarily focuses only on the flow field in the fluid domain, often overlooking the crucial heat transfer processes between fluid and solid domains.…”
In the context of utilizing ammonia for cofiring power
generation,
the air-staged strategy is recognized as an effective method for controlling
NO emissions due to its ability to stage air input, thereby creating
a fuel-rich region within the furnace. To explore the NO formation
and reduction characteristics employing the secondary injection system
under various experimental conditions, the present study utilized
three-dimensional numerical simulations to investigate the impact
of the primary air ratio (λ1) and the secondary nozzle
diameter (D
2). The conjugate heat transfer
method is used to accurately simulate thermal conditions at the furnace
walls. Results indicate that with a constant total air ratio of 1.2,
simply reducing the primary air ratio, which enhances fuel-rich combustion
in the primary air zone, does not lead to a linear decrease in NO
emissions. Instead, NO emissions exhibit a V-shaped trend, reaching
a minimum when the primary air ratio equals 0.6. An analysis of combustion
characteristics reveals two distinct combustion modes appear as the
primary air ratio varies, which is the primary reason for this phenomenon.
When λ1 ≥ 0.6, as fuel and most of the oxidizers
are injected through the primary nozzle, reactions are predominantly
concentrated in the primary air region of the furnace where the reaction
temperatures are higher. The formation of a fuel-rich region in this
central zone leads to a notable decline in NO emissions. Conversely,
when λ1 < 0.6, the flow from the secondary nozzle
increases, shifting the main combustion reactions toward the secondary
air zone, where the flame temperature significantly decreases. In
these conditions, the main reactions do not occur in the fuel-rich
region of the primary air zone, leading to a trend where NO emissions
increase again as the primary air ratio decreases. Regarding the impact
of the secondary nozzle diameter at lower ammonia cofiring ratios,
results demonstrate that increasing the nozzle size enhances reduction
reactions and controls NO emissions. These findings provide insights
for the parameter design and selection of low-NO ammonia cofiring
furnaces in future studies.
“…All simulations have been conducted using an in-house solver based on the libraries available in the open-source software OpenFOAM-v2006. A new solver was developed based on the conjugate solver chtMultiRegionFoam, described by Abbassi et al [24]. This solver uses a cell-centred finite volume scheme in both the solid and fluid domains.…”
Robust methods to predict heat transfer are vital to accurately control the blade-tip clearance in compressors and the radial growth of the discs to which these blades are attached. Fundamentally, the flow in the cavity between the co-rotating discs is a conjugate problem: the temperature gradient across this cavity drives large-scale buoyant structures in the core that rotate asynchronously to the discs, which in turn governs the heat transfer and temperature distributions in the discs. The practical engine designer requires expedient computational methods and low-order modelling. A conjugate heat transfer methodology that can be used as a predictive tool is introduced here. Most simulations for rotating cavities only consider the fluid domain in isolation and typically require known disc temperature distributions as the boundary condition for the solution.
This paper presents a novel coupling strategy for the conjugate problem, where unsteady Reynolds Averaged Navier-Stokes (URANS) simulations for the fluid are combined with a series of steady simulations for the solid domain in an iterative approach. This strategy overcomes the limitations due to the difference in thermal inertia between fluid and solid; the method retains the unsteady flow features but allows a prediction of the disc temperature distributions, rather than using them as a boundary condition. This approach has been validated on the fundamental flow configuration of a closed co-rotating cavity. Metal temperatures and heat transfer correlations predicted by the simulation are compared to those measured experimentally for a range of engine-relevant conditions.
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