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While the importance of pre-job design has always been appreciated, detailed post-job evaluation of gravel pack execution data (both surface and downhole) is equally valuable as it provides a means to learn from past treatments, calibrate models, and improve future designs. Traditionally, post-job analysis has been limited to high-level pack evaluation and failure investigation but has a much wider range of applications in the confirmation of success, better understanding of downhole mechanisms and validation of simulation models. Downhole data analysis techniques can be used to isolate sections of the flow path and develop a more detailed understanding of each stage of the treatment from running in the hole (RIH) to pulling out of the hole (POOH). Detailed post-job evaluation is often skipped due to the significant effort involved in data handling as well as the lack of a defined workflow and an integrated software tool. This paper provides an overview of the evaluation and calibration of surface and downhole data along with the steps, workflow and tools required to process the data in the easiest and most efficient manner, enabling faster, more detailed and more accurate analysis of operations. Various case studies are used to demonstrate how post-job evaluation using downhole gauges can be used to efficiently analyse the various stages of the operation including wellbore displacements, reverse and circulating step rate tests and gravel packing operations. A variety of important phenomena are identified and quantified, such as friction pressures, packing mechanisms, fluid displacements, screen plugging and roping, which may otherwise be missed. The paper further illustrates how the defined workflow can maximize the likelihood of success by using post-job evaluation results to better identify and minimize risks during pre-job design stages while reducing the need for excessive safety factors within the operational window. The analysis workflows introduced here will maximize the value of downhole gauge data and serve as a reference to practicing completion engineers in the efficient processing, analysis and interpretation of post-job data. It can be used to revisit and better understand historical sand control treatments, and continuously improve future treatments.
While the importance of pre-job design has always been appreciated, detailed post-job evaluation of gravel pack execution data (both surface and downhole) is equally valuable as it provides a means to learn from past treatments, calibrate models, and improve future designs. Traditionally, post-job analysis has been limited to high-level pack evaluation and failure investigation but has a much wider range of applications in the confirmation of success, better understanding of downhole mechanisms and validation of simulation models. Downhole data analysis techniques can be used to isolate sections of the flow path and develop a more detailed understanding of each stage of the treatment from running in the hole (RIH) to pulling out of the hole (POOH). Detailed post-job evaluation is often skipped due to the significant effort involved in data handling as well as the lack of a defined workflow and an integrated software tool. This paper provides an overview of the evaluation and calibration of surface and downhole data along with the steps, workflow and tools required to process the data in the easiest and most efficient manner, enabling faster, more detailed and more accurate analysis of operations. Various case studies are used to demonstrate how post-job evaluation using downhole gauges can be used to efficiently analyse the various stages of the operation including wellbore displacements, reverse and circulating step rate tests and gravel packing operations. A variety of important phenomena are identified and quantified, such as friction pressures, packing mechanisms, fluid displacements, screen plugging and roping, which may otherwise be missed. The paper further illustrates how the defined workflow can maximize the likelihood of success by using post-job evaluation results to better identify and minimize risks during pre-job design stages while reducing the need for excessive safety factors within the operational window. The analysis workflows introduced here will maximize the value of downhole gauge data and serve as a reference to practicing completion engineers in the efficient processing, analysis and interpretation of post-job data. It can be used to revisit and better understand historical sand control treatments, and continuously improve future treatments.
This paper highlights the new drilling and completion technologies used in the delivery of the company’s first successful horizontal open hole gravel pack (OHGP) in the deep-water Gulf of Mexico (GoM). The well was drilled and completed with well performance exceeding the planned objectives. A new drilling fluid system was needed to address the high depletion, minimize formation damage, and manage the wellbore stability challenges associated with depleted horizontal drilling stress anisotropy. A brine-based system inclusive of a reservoir drill-in fluid (RDIF), solids free screen running pill, and displacement push pill, were qualified. Managed pressure drilling (MPD) was employed to manage the drilling of depleted sands, and managed pressure cementing (MPC) was used for cementing across narrow frac gradient (FG) windows, a new application for the company. New real time drilling surveillance was also applied to allow for trajectory optimization and maximining the open hole (OH) length. For the completion, a new high temperature gravel pack (GP) carrier fluid was developed to meet the high reservoir temperature and pressure requirements. This GP fluid was also designed to break on surface using an optimized breaker system, allowing for full capture with zero discharge. The sandface completion system included a new to GoM shunted wire wrap screen (WWS), y-manifold, and new lower completion hardware including an anti-swab GP service tool. New completion open hole displacement and GP procedures, to include a new skid-based GP pumping technique, were also implemented successfully.
This paper presents the results of design and field execution of sand control completions for Raven High Pressure High Temperature (HPHT) gas field in Egypt. The reservoir contains stacked channel formation sands, that require sand control completions. The completions design is complicated due to combination of sand control and HPHT environment where industry has limited experience. The selected completions type was an Open Hole Gravel Pack (OHGP) with a pre-drilled liner. A series of lab testing has been conducted to design and qualify completions fluids. The lab test program included formation damage tests, shale stability tests under dynamic and static conditions, materials and fluids compatibility tests and others. The downhole completions hardware was specifically designed to allow effective displacement from oil based mud to completion brine fluid with subsequent gravel pack placement. The circulating gravel pack placement technique was selected using Cesium Formate brine as a gravel carrier fluid. The field installation campaign of the selected completions method is currently underway with 4 wells already successfully being completed. All completed wells demonstrated excellent well performance results with very low completions skin. The well flow-back and test results exceeded expectations, indicating the entire reservoir sand was contributing to flow, demonstrated greater than predicted Productivity Index (PI) with minimal skin damage. Sand control integrity was achieved with full gravel pack efficiency.
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