A vane extruder is novel equipment for polymer processing. The materials were conveyed and plasticized by a group of vane plasticization units and the materials suffered normal stress during processing. An analytic model was developed to analyze the conveying capacity of melt in the vane plasticization unit of which the melt can be conveyed positively. The analysis of conveying capacity of melt in the vane plasticization unit shows that the conveying capacity increased with the rotate speed, eccentricity distance, vane width, innerdiameter of stator. And the leakage flow model was developed to show that the leakage flow is increased with the width of leakage gaps but decreased with the apparent viscosity of melt. The experiment results show a linear variation of production with rotating speed, and small dependence effect of production with die pressure variation.
INTRODUCTIONThe screw plasticating and conveying equipments based on shear rheology are generally adopted in polymer processing. Processing of plasticating and conveing of screw extruder depend on haulage effect, and solid convying is controlled by friction haulage effect, melt convying is controlled by viscosity haulge effect, in which materiels are dominated by shear stress. So there are many disadvantages on screw processing method, such as thermomechanical experience of plasticating and conveying is long, the energy consumption of plasticating and conveying is high, and the adaptability to diverse materiels is weak.Vibration-induced polymer extruder [1][2][3] in which the vibration force field is applied to the whole process of polymer plasticating extrusion by the axial vibration of the screw has been proved by practice that, compared with the conventional single-screw extruder, the vibration-induced polymer extruder can lessen the energy consumption and