Abstract:Partial oxidation of methane is one of the most important chemical processes for the production of syngas. In recent years, the abundant availability of natural gas and the increasing demand of hydrogen have led to high interest to further develop this process increasing the yield of syngas. In this work the partial oxidation of methane was studied from a modeling point of view in a membrane reactor and in a conventional reactor. A mathematical model of a membrane reactor used for partial oxidation of methane,… Show more
“…This ratio is very important for the quality of the syngas used as a feedstock for the gas to liquid processes (GTL). The recommended optimum value of this ratio lies between 0.7 up to 3.0 . It is shown that the profiles assume inflection points as a reflection to the behavior of the H 2 and CO profiles shown in Figures a and a, respectively.…”
Section: Resultsmentioning
confidence: 91%
“…Iron and Cobalt based catalysts are used in industry to catalyze Fishcer–Tropsch synethsis. Low-temperature Fischer–Tropsch (LTFT) and high-temperature Fischer–Tropsch (HTFT) processes are used to produce different products such as gasoline, diesel oil, linear olefins, and waxy material. − Depending on the target product, catalyst, and operating conditions, the ratio of H 2 /CO in Fishcer–Tropsch synthesis can be adjusted accordingly. In order to ensure that the appropriate industrial range is satisfied to any desired level, it is possible to adjust this ratio by mixing part of the pure hydrogen with the syngas from the CFFBMR 2 as shown in Figure .…”
A rigorous mathematical model is
implemented to simulate multistage
circulating fast fluidized bed membrane reformers (CFFBMRs) for production
of ultraclean hydrogen and a high-grade syngas. Discrete physically
well-mixed catalysts are employed in this study. It has been shown
that enhancement of the water–gas shift reaction (WGS) by addition
of CO in the feed coupled with the heat release from the partial oxidation
reactions substantially improved the total H2 yield by
27.60% in the first CFFBMR1. At the best operating conditions,
it was found that the total H2 yield is significantly increased
by 48.75% in the first CFFBMR1 and by 59.66% in the second
CFFBMR2. The simulation results show that CO2 concentration can be reduced by 96.39% to a very low level. The
results also reveal that the heat integration and energy saving can
be realized through coupling endothermic and exothermic reactions
reinforced by catalyst patterns.
“…This ratio is very important for the quality of the syngas used as a feedstock for the gas to liquid processes (GTL). The recommended optimum value of this ratio lies between 0.7 up to 3.0 . It is shown that the profiles assume inflection points as a reflection to the behavior of the H 2 and CO profiles shown in Figures a and a, respectively.…”
Section: Resultsmentioning
confidence: 91%
“…Iron and Cobalt based catalysts are used in industry to catalyze Fishcer–Tropsch synethsis. Low-temperature Fischer–Tropsch (LTFT) and high-temperature Fischer–Tropsch (HTFT) processes are used to produce different products such as gasoline, diesel oil, linear olefins, and waxy material. − Depending on the target product, catalyst, and operating conditions, the ratio of H 2 /CO in Fishcer–Tropsch synthesis can be adjusted accordingly. In order to ensure that the appropriate industrial range is satisfied to any desired level, it is possible to adjust this ratio by mixing part of the pure hydrogen with the syngas from the CFFBMR 2 as shown in Figure .…”
A rigorous mathematical model is
implemented to simulate multistage
circulating fast fluidized bed membrane reformers (CFFBMRs) for production
of ultraclean hydrogen and a high-grade syngas. Discrete physically
well-mixed catalysts are employed in this study. It has been shown
that enhancement of the water–gas shift reaction (WGS) by addition
of CO in the feed coupled with the heat release from the partial oxidation
reactions substantially improved the total H2 yield by
27.60% in the first CFFBMR1. At the best operating conditions,
it was found that the total H2 yield is significantly increased
by 48.75% in the first CFFBMR1 and by 59.66% in the second
CFFBMR2. The simulation results show that CO2 concentration can be reduced by 96.39% to a very low level. The
results also reveal that the heat integration and energy saving can
be realized through coupling endothermic and exothermic reactions
reinforced by catalyst patterns.
“…The products obtained as a result of reaction (1) upon contact with the active centers of the catalyst and methane molecules interact according to the following reactions [ 28 ] CO 2 + CH 4 = 2CO + 2H 2 H 2 O + CH 4 = CO + 3H 2 …”
Simultaneous syngas and pure hydrogen production through partial oxidation of methane and water splitting, respectively, were demonstrated by using mixed ionic–electronic conductors. Tubular ceramic membranes prepared from La0.5Sr0.5FeO3 perovskite were successfully utilized in a 10 M lab scale reactor by applying a radial arrangement. The supply of methane to the middle area of the reaction zone was shown to provide a uniform distribution of the chemical load along the tubes’ length. A steady flow of steam feeding the inner part of the membranes was used as oxidative media. A described configuration was found to be favorable to maintaining oxygen permeability values exceeding 1.1 mL∙cm–2∙min–1 and long-term stability of related functional characteristics. Methane’s partial oxidation reaction assisted by 10%Ni@Al2O3 catalyst proceeded with selectivity values above 90% and conversion of almost 100%. The transition from a laboratory model of a reactor operating on one tubular membrane to a ten-tube one resulted in no losses in the specific performance. The optimized supply of gaseous fuel opens up the possibility of scaling up the reaction zone and creating a promising prototype of a multitubular reaction zone with a simplified sealing procedure.
“…The processes have been simulated with the open-source process simulator DWSIM [ 36 ]. In addition, the mathematical software MATLAB was used to check the evolution of the different kinetics of each process (which were compiled from different previous articles): natural gas pyrolysis [ 37 ], dry reforming of methane [ 37 ], steam reforming of methane [ 38 ], partial oxidation of methane [ 39 , 40 ], electrolysis [ 41 ], coal gasification [ 42 , 43 ] and autothermal reforming of methane [ 44 ]. This information is detailed in “ supplementary materials ”.…”
The study of the viability of hydrogen production as a sustainable energy source is a current challenge, to satisfy the great world energy demand. There are several techniques to produce hydrogen, either mature or under development. The election of the hydrogen production method will have a high impact on practical sustainability of the hydrogen economy. An important profile for the viability of a process is the calculation of energy and exergy efficiencies, as well as their overall integration into the circular economy. To carry out theoretical energy and exergy analyses we have estimated proposed hydrogen production using different software (DWSIM and MATLAB) and reference conditions. The analysis consolidates methane reforming or auto-thermal reforming as the viable technologies at the present state of the art, with reasonable energy and exergy efficiencies, but pending on the impact of environmental constraints as CO2 emission countermeasures. However, natural gas or electrolysis show very promising results, and should be advanced in their technological and maturity scaling. Electrolysis shows a very good exergy efficiency due to the fact that electricity itself is a high exergy source. Pyrolysis exergy loses are mostly in the form of solid carbon material, which has a very high integration potential into the hydrogen economy.
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