Modeling of partial oxidation in gas–solids downer reactors

Abstract

Selective partial oxidations represent an important class of reactions in the process industry. Of particular interest is the partial oxidation of n-butane to maleic anhydride (MAN), which is arguably the largest commercialized alkane partial oxidation process. Partial oxidation of n-butane, which uses vanadium phosphorous oxide (VPO) as a heterogeneous catalyst, is believed to operate through a unique mechanism in which lattice oxygen oxidizes n-butane selectively to MAN. Past work has shown that performing partial oxidation reactions in gas-solids riser configuration is realizable and commercially viable, which has lead to commercialization of this technology in the last decade. Though the riser configuration allows optimal and independent control of the oxidation and reduction steps, the riser unit suffers from solid backmixing at walls, which in turn result into lower conversion, nonoptimal selectivity and diminished overall yield of desired product. In recent years, there has been growing interest in downers involving cocurrent downflow of both solids and gas phases, hence offering relatively uniform flow characteristics. In this contribution, we explore through modeling the implications of effecting partial oxidation reactions in a downer (gas-solids cocurrent downflow) compared to that in a conventional riser reactor (gas-solids cocurrent up flow) operated under equivalent operating conditions. Further, we explore the operational space of downers for these reactions, suggesting ways for improving the productivity of downer for partial oxidation applications. V

Vanadium Phosphate Materials as Selective Oxidation Catalysts

“…A related question is can current preparation methods, reactor technology, and postprocessing be combined to overcome the current limitations that have been identified? With respect to reactor configurations, the use of computer simulations of reactor fluid dynamics and reactor performance is increasing in importance as computing power increases (309). For this reason, we judge that studies of vanadium phosphate catalysts are certainly worth pursuing.…”

A vanadium phosphorus oxide catalyst synthesized in rotating packed bed for high‐efficiency selective oxidation of n‐butane

“…Vanadium phosphorus oxide (VPO) is a highly effective catalyst for the industrial production of converting n ‐butane to maleic anhydride (MA), 1–3 a successfully commercial application in light paraffin conversion 4,5 …”

“…Vanadium phosphorus oxide (VPO) is a highly effective catalyst for the industrial production of converting n-butane to maleic anhydride (MA), [1][2][3] a successfully commercial application in light paraffin conversion. 4 (1) The vanadyl pyrophosphate ((VO) 2 P 2 O 7 ) is regarded as the major active component, 6,7 and was activated from the precursor of vanadyl hydrogen phosphate hemihydrate (VOHPO 4 Á0.5H 2 O).…”