Minimum quantity lubrication machining of aeronautical materials using carbon group nanolubricant: From mechanisms to application

Cui, Xin; Li, Changhe; Ding, Wenfeng; Chen, Yun; Mao, Cong; Xu, Xuefeng; Liu, Bo; Wang, Dazhong; Li, Hao Nan; Zhang, Yanbin; Said, Zafar; Debnath, Sujan; Jamil, Muhammad; Ali, Hafız Muhammad; Sharma, Shubham

doi:10.1016/j.cja.2021.08.011

Cited by 150 publications

(16 citation statements)

References 115 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…Zhang et al [19] conducted a study of various turning operations such as straight turning, contour turning, taper turning, and facing to obtain a mechanistic model of the cutting forces in order to predict the cutting forces by differentiating each operation. Cui et al [20] studied the tribological characteristics when machining difficult-to-cut alloys. These authors proposed a systematic approach based on force, tool wear, chip, and surface integrity in titanium alloy and nickel alloy machining.…”

Section: Introductionmentioning

confidence: 99%

On the effects of cutting-edge angle on high-feed turning of Inconel 718© superalloy

Amigo

Urbikaín²,

Lacalle³

et al. 2023

Int J Adv Manuf Technol

View full text Add to dashboard Cite

Machining processes on heat-resistant superalloys—i.e., turbine cases, rings, or shafts—are challenging tasks. The high-added value of such parts makes cycle times be longer than expected. Recently, high-feed turning technique has attracted the attention of practitioners due to its high material removal rate capability. PrimeTurning™ tool unifies the concepts of high-feed and multidirectional turning using multiple active cutting edges. It should be capable of reducing machine downtimes in that kind of parts. However, to avoid early tool replacement and rejects on high added value parts, a deeper knowledge on the high-feed turning process is necessary. Here, inserts specifically designed for high-feed turning in heat resistant Inconel 718© alloy were tested using three cutting-edge angles. The results showed that when chip thickness is more relevant, a cutting-edge angle of 30° reduces the likelihood of notches. Even if force components are high, surface roughness is improved and the risk of fractures is minimized, together with a high evacuation volume. On the other hand, increasing the cutting-edge angle (45° and 60°) without compensating the feed rate, tends to produce tool fractures due to chip overload. Besides, experimental tests showed that long tool-to-workpiece contact times, tend to shorten tool life, due to excessive heat accumulation and poor chip control.

show abstract

Section: Introductionmentioning

confidence: 99%

On the effects of cutting-edge angle on high-feed turning of Inconel 718© superalloy

Amigo

Urbikaín²,

Lacalle³

et al. 2023

Int J Adv Manuf Technol

View full text Add to dashboard Cite

show abstract

“…The grinding process of titanium alloy [35], superalloy [36,37], high-strength steel [38], composite material [39,40], and other difficult-tomachine materials [41,42] has the serious problems of heavy grinding force, high temperature, and severe wheel wear or clogging [43][44][45]. The aforementioned issues in MQL grinding must be addressed as soon as possible [46][47][48]. Nano-enhanced biolubricants, which are prepared by adding nanoparticles in the biolubricant, are expected to improve grindability and meet the demand for green manufacturing [49][50][51].…”

Section: Introductionmentioning

confidence: 99%

Comparative assessment of force, temperature, and wheel wear in sustainable grinding aerospace alloy using biolubricant

Cui

Zhang

et al. 2022

Front. Mech. Eng.

Self Cite

View full text Add to dashboard Cite

The substitution of biolubricant for mineral cutting fluids in aerospace material grinding is an inevitable development direction, under the requirements of the worldwide carbon emission strategy. However, serious tool wear and workpiece damage in difficult-to-machine material grinding challenges the availability of using biolubricants via minimum quantity lubrication. The primary cause for this condition is the unknown and complex influencing mechanisms of the biolubricant physicochemical properties on grindability. In this review, a comparative assessment of grindability is performed using titanium alloy, nickel-based alloy, and high-strength steel. Firstly, this work considers the physicochemical properties as the main factors, and the antifriction and heat dissipation behaviours of biolubricant in a high temperature and pressure interface are comprehensively analysed. Secondly, the comparative assessment of force, temperature, wheel wear and workpiece surface for titanium alloy, nickel-based alloy, and high-strength steel confirms that biolubricant is a potential replacement of traditional cutting fluids because of its improved lubrication and cooling performance. High-viscosity biolubricant and nano-enhancers with high thermal conductivity are recommended for titanium alloy to solve the burn puzzle of the workpiece. Biolubricant with high viscosity and high fatty acid saturation characteristics should be used to overcome the bottleneck of wheel wear and nickel-based alloy surface burn. The nano-enhancers with high hardness and spherical characteristics are better choices. Furthermore, a different option is available for high-strength steel grinding, which needs low-viscosity biolubricant to address the debris breaking difficulty and wheel clogging. Finally, the current challenges and potential methods are proposed to promote the application of biolubricant.

show abstract

“…machining shaft parts and high hardness materials [131]. Drilling time for stainless steel is approximately 30% shorter with laser assisted drilling than with conventional drilling [132][133][134][135][136][137][138][139][140][141][142][143][144][145].…”

Section: Lam Advantagesmentioning

confidence: 99%

State of the art review on the sustainable dry machining of advanced materials for multifaceted engineering applications: progressive advancements and directions for future prospects

Singh

Gill²,

Dogra³

et al. 2022

Mater. Res. Express

Self Cite

View full text Add to dashboard Cite

In this article, the comprehensive review on the application, and indeed, a comparative analysis on dry machining of different types of materials (Inconel, steel, aluminum, cast iron, magnesium and advanced materials) used in machining (turning, drilling and milling operations) were carried out in the light of utmost works published in the literature. The work describes the scientific findings of the past twenty years, including sustainable methods (surface texture, solid lubricants, vibration-assisted machining, laser-assisted machining), tool coatings, and geometry of tools. Vibration-assisted machining is another direction that researchers have investigated without the use of cutting coolants, where the complete disposal of coolants is not possible. Various researchers have carried out rigorous experimental work on milling, drilling, and turning operations under dry conditions to machine numerous materials. A significant proportion of experimental data about tool wear, tool wear machining, surface quality, surface integrity, etc., has been analyzed under dry conditions. However, the critical analysis of dry machining for different conventional machining operations for a variety of industrial materials is still lacking for establishing dry machining as a sustainable process for industrial applications. Thus, the critical analysis of various machining parameters and their consequences on tool wear and the surface quality of machined work was carried out in this work. Finally, scientific recommendations based on critical findings were proposed for industrial implementation of dry machining.

show abstract

Minimum quantity lubrication machining of aeronautical materials using carbon group nanolubricant: From mechanisms to application

Cited by 150 publications

References 115 publications

On the effects of cutting-edge angle on high-feed turning of Inconel 718© superalloy

On the effects of cutting-edge angle on high-feed turning of Inconel 718© superalloy

Comparative assessment of force, temperature, and wheel wear in sustainable grinding aerospace alloy using biolubricant

State of the art review on the sustainable dry machining of advanced materials for multifaceted engineering applications: progressive advancements and directions for future prospects

Contact Info

Product

Resources

About