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Multilateral wells to achieve Maximum Reservoir Contact (MRC) have been widely implemented in a number of new carbonate fields' development in Saudi Arabia, resulting in substantial financial improvement of these assets. The successes achieved with this well architecture justified extending its use into a sandstone oil field that has been characterized with heterogeneous and poorly consolidated sandstone formation. This paper chronicles the multi-disciplinary approach and processes employed to evaluate, plan, and execute the first trilateral well in an unconsolidated heterogeneous sandstone reservoir in Saudi Arabia. The objectives of the ML well are to maximize reservoir contact to enhance sweep efficiency and improve well productivity and to promote the ML application in this complex field to extend field's production plateau. Initial well construction involved side-tracking an idle vertical well that has been shut in due to high WC and low productivity. Prior to drilling the laterals, a deviated pilot hole was drilled across the entire reservoir which helped optimize placement of the laterals. Reentry of an existing well to successfully steer and drill three long horizontal open drain holes into the reservoir imposed several constraints and added to the list of challenges.Incorporating sand control in a multi-lateral environment poses a number of challenges, with complexity driven by the Technology Advancement Multilateral (TAML) level demanded for the junctions between the motherbore and laterals, and by overall well functionality required. Well completion involved installation of an expandable sand screen (ESS) completion in the mainbore and Premium Sand Screens (PSS) completions in the two laterals to facilitate sand-free commingled production from all three laterals. The PSS completions featured a wash-down capability in the high-build angle laterals and also incorporated swell packers positioned just inside the laterals to ensure sand-tight conditions at the TAML Level 3 junctions. Following installation of upper ESP completion, a post-rig extensive clean-up program was conducted to unload all three laterals. The well is currently producing sand-free oil at three times the rate of neighboring single-lateral wells. Following the success and capturing the lesson learned from this trial, another ML well will be drilled in the field.
Multilateral wells to achieve Maximum Reservoir Contact (MRC) have been widely implemented in a number of new carbonate fields' development in Saudi Arabia, resulting in substantial financial improvement of these assets. The successes achieved with this well architecture justified extending its use into a sandstone oil field that has been characterized with heterogeneous and poorly consolidated sandstone formation. This paper chronicles the multi-disciplinary approach and processes employed to evaluate, plan, and execute the first trilateral well in an unconsolidated heterogeneous sandstone reservoir in Saudi Arabia. The objectives of the ML well are to maximize reservoir contact to enhance sweep efficiency and improve well productivity and to promote the ML application in this complex field to extend field's production plateau. Initial well construction involved side-tracking an idle vertical well that has been shut in due to high WC and low productivity. Prior to drilling the laterals, a deviated pilot hole was drilled across the entire reservoir which helped optimize placement of the laterals. Reentry of an existing well to successfully steer and drill three long horizontal open drain holes into the reservoir imposed several constraints and added to the list of challenges.Incorporating sand control in a multi-lateral environment poses a number of challenges, with complexity driven by the Technology Advancement Multilateral (TAML) level demanded for the junctions between the motherbore and laterals, and by overall well functionality required. Well completion involved installation of an expandable sand screen (ESS) completion in the mainbore and Premium Sand Screens (PSS) completions in the two laterals to facilitate sand-free commingled production from all three laterals. The PSS completions featured a wash-down capability in the high-build angle laterals and also incorporated swell packers positioned just inside the laterals to ensure sand-tight conditions at the TAML Level 3 junctions. Following installation of upper ESP completion, a post-rig extensive clean-up program was conducted to unload all three laterals. The well is currently producing sand-free oil at three times the rate of neighboring single-lateral wells. Following the success and capturing the lesson learned from this trial, another ML well will be drilled in the field.
A formic acid precursor (FAP) was used in a carbonate reservoir in offshore Qatar to achieve uniform filter-cake breaker treatment over the entire openhole section to improve wellbore productivity. Wells with a moderate wellbore length have been stimulated using a FAP with a delay time of ±3 hours, which is sufficient for spotting the precursor pill into the openhole reservoir section before the filter cake is broken by the treatment reaction (resulting in downhole completion fluid losses). In late 2014, a FAP cake-breaker treatment job was designed and performed for a 3741-m (12,270 ft) section of an 8½-in. open hole. This job required spotting a 159-m3 (1,000 bbl) FAP stimulation pill in the entire openhole section without incurring downhole losses while pumping. Thus, the delay time required for the precursor to convert to acid had to be increased to 8 hours. Extensive laboratory tests were performed to increase the delay time for mixing and spotting the precursor pill before converting to acid and causing a significant reaction with the reservoir. These tests showed that an additional 5 hours of delay time could be achieved by a redesigned formulation. Mixing time also improved by delivering the liquid precursor in tote tanks, rather than in drums. By performing the new fluid design and handling precursor material in tote tanks, the job was successfully run with an actual delay time of 8 hours, as compared to 5 hours for previous jobs. In addition, the retarded acid precursor pill was mixed and spotted into the entire open hole in 5 hours without downhole losses while pumping, indicating a successful mixing and spotting plan for the job. The downhole loss rate increased from zero at the end of spotting the precursor fluid to 2.5 m3/hr after 3 hours, signifying that the acid precursor was releasing acid, which reacted with the filter cake. An increase in downhole losses was observed after three more hours, when the loss rate increased from 2.5 m3/hr to 20 m3/hr. This increase indicated that the entire filter cake had reacted with the acid and that the acid had begun to enter the formation, acting as a stimulation fluid and enhancing well productivity. This job was classified as the largest acid-delay precursor job performed globally to date by volume pumped and by interval length. Extensive laboratory tests were conducted to redesign the precursor fluid to achieve a sufficient delay time to mix and spot 159 m3 (1,000 bbl) of the FAP pill into the entire open hole before the acid reaction began. Using a liquid-precursor material in tote tanks helped to minimize the mixing time by 50% and resulted in a more efficient use of limited rig deck space.
The properties of the selected drilling fluid must be carefully planned to have minimal effects on the near-wellbore pore spaces. Proper mixing, monitoring, and maintenance of the drilling fluid throughout the drilling operations are as critical as the careful planning. Solids control equipment should be operated to remove the cuttings and maintain the density and rheological properties consistent. The characteristics of an effective reservoir fluid system include stability at high pressures and temperatures, proper and stable density, good filtration control, ability to transport cuttings, and minimal damage to formation pore spaces, Davidson et al. 1997. Selection of the most suitable drilling fluid additives takes into consideration numerous factors such as downhole conditions (pressure and temperature), formation type and petro physical properties, and the objective of the drilling operation. The experimental work in this paper involved rheological properties, thermal stability, API and HT/HP filtration and acid filter cake removal efficiency. Tangentional flooding showed that water based Mn3O4 drill-in fluid has the highest return permeability compared to the typical drill-in fluids (KCl/CaCO3/Barite and potassium drill-in fluids). Potassium formate drill-in fluid filtrate was not compatible with brine. This incompatibility explained its low return permeability in spite of its low solids content. Oil based drilling fluid was developed and tested with good acceptable results. Filter cake removal efficiency was showing more than 95%, indicating its removable formation damage.
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