Given
the problems of traditional droplet generation devices, such
as the complex structure and processing technology, difficulty in
droplet separation, and low transfer accuracy, we propose a low-adhesion
superhydrophobic double-layer split nozzle (SDSN). It realizes spontaneous
droplet generation by using an interfacial tension force inside the
micro-hole to drive the droplet snap-off. It successfully achieves
stable and highly consistent droplets on the micrometer-scale circular
micro-hole. Droplets with a volume in the range of 0.65–1.75
± 0.007 μL can be precisely achieved by adjusting the hole
size of the SDSN from 100 to 500 μm. The SDSN is prepared by
conventional mechanical drilling, chemical etching, and low surface
energy modification. Compared with traditional droplet generation
devices, no photolithography process is required, and the cost is
lower. Moreover, the droplets can be obtained directly without any
post-processing, avoiding the problem of separating droplets from
another solution. The stability of SDSN is good, and the droplet volume
is not affected by the fluctuation of external conditions. The rate
of droplet generation can be freely adjusted by adjusting the speed
of the electronic microinjection pump without affecting the droplet
volume. It enables efficient droplet transfer without liquid residue,
which improves the transfer accuracy and helps to save the use of
expensive reagents. This simple but effective structure will be of
great help to make breakthroughs in next-generation spontaneous droplet
generation, liquid transport, and digital microfluidic devices.