“…Generally, Ti6Al4V alloy microstructure is made of the white granular β and the black equiaxed α, and the morphology and size of α colonies contribute to various mechanical properties of Ti6Al4V alloys [22,25,33,58], reducing the α colonies through the use of various thermo-mechanical processes improves fatigue crack nucleation resistance, toughness, ductility, yield strength, while poor ductility has been attributed to the large heat input and larger β grain size growth [1,16,22,58]. Within the FZ, there exist acicular α' and some secondary α morphology at the boundaries of prior β due to low cooling rate [9,25,74]. The microstructure within the HAZ consist of martensitic α' and α phase within the prior β grains, with increasing distance from the HAZ, the smaller β grains turn out to be less equiaxed and reduces in size.…”