Abstract:The tensile strength evolution and strengthening mechanism of Cu–Fe in-situ composites were investigated using both experiments and theoretical analysis. Experimentally, the tensile strength evolution of the in-situ composites with a cold deformation strain was studied using the model alloys Cu–11Fe, Cu–14Fe, and Cu–17Fe, and the effect of the strain on the matrix of the in-situ composites was studied using the model alloys Cu–3Fe and Cu–4.3Fe. The tensile strength was related to the microstructure and to the … Show more
“…2(a). The primary iron dendrites were embedded in the copper matrix with random orientation, which was similar to the previous research results ( Ref 6,7,9). Hot rolling and cold drawing to g = 3 transformed the primary iron dendrites with random orientation into iron fibers and tadpole shaped iron grains parallel to the deformation direction, as shown in Fig.…”
This paper studied the electrical resistivity of in situ Cu-Fe microcomposites using theoretical analysis and experiments. The model alloys Cu-XFe (X = 3, 4.3, 11, 14 and 17 wt.%) were produced by casting, and the microcomposites were prepared by thermomechanical treatment. The solid solubility of iron in the copper matrix was measured using an energy dispersive spectrometer. The electrical resistivity and conductivity was evaluated using a micro-ohmmeter. The conductivity of the Cu-XFe (X = 3 and 4.3) was essentially constant at $ 40% IACS. The conductivity of the Cu-XFe (X = 11, 14, 17) microcomposites decreased in a nonlinear manner with increasing iron content and increasing cold deformation strain, which was mainly determined by the interface scattering resistivity caused by the interface between the copper matrix and the iron fibers.
“…2(a). The primary iron dendrites were embedded in the copper matrix with random orientation, which was similar to the previous research results ( Ref 6,7,9). Hot rolling and cold drawing to g = 3 transformed the primary iron dendrites with random orientation into iron fibers and tadpole shaped iron grains parallel to the deformation direction, as shown in Fig.…”
This paper studied the electrical resistivity of in situ Cu-Fe microcomposites using theoretical analysis and experiments. The model alloys Cu-XFe (X = 3, 4.3, 11, 14 and 17 wt.%) were produced by casting, and the microcomposites were prepared by thermomechanical treatment. The solid solubility of iron in the copper matrix was measured using an energy dispersive spectrometer. The electrical resistivity and conductivity was evaluated using a micro-ohmmeter. The conductivity of the Cu-XFe (X = 3 and 4.3) was essentially constant at $ 40% IACS. The conductivity of the Cu-XFe (X = 11, 14, 17) microcomposites decreased in a nonlinear manner with increasing iron content and increasing cold deformation strain, which was mainly determined by the interface scattering resistivity caused by the interface between the copper matrix and the iron fibers.
“…Copper matrix composites have a wide range of applications comprising high electrical and thermal conductivities. Cu-Al 2 O 3 composites are mostly used in electrode materials, especially spot welding [24,[29][30][31][32][33]. These composites are ordinarily prepared by conventional powder metallurgy [34] or casting [35] routes.…”
In this study, combustion synthesis involving mechanical milling and subsequent sintering process was utilised to fabricate Cu/AlxCuy/Al2O3 in-situ composite through the aluminothermic reduction of CuO powders. First, CuO and Al powders were mixed, and ball milled for 30–150 min to facilitate self-propagating high-temperature synthesis (SHS). Then, mechanically activated Al-CuO powders were mixed with elemental Cu powders and experienced subsequent cold compaction and sintering processes. The reactions during synthesis were studied utilising differential thermal analysis (DTA), X-ray diffraction (XRD), and scanning electron microscopy (SEM). Densification and hardness of green and sintered bodies were also obtained. The results indicated that despite the negative free energy of the aluminothermic reaction, an initial activation energy supply is required, and mixed Al-CuO powders did not show significant progress in the combustion synthesis method. The aluminothermic reaction became probable whenever the activation energy was entirely provided by high-energy ball milling or by the sintering of ball-milled Al-CuO mixed powders. DTA results showed that the aluminothermic reaction temperature of Al-CuO decreased with milling times, whereas after 150 min of ball milling, the reaction was completed. XRD patterns revealed that the formation of Al2Cu and Al2O3 reinforcing phases resulted from CuO reduction with Al. Al4Cu9, Cu solid solution, and Al oxide phases were observed in sintered samples. The relative density of the samples was reduced compared to the green compacted parts due to the nature of the Cu-Al alloy and the occurrence of the swelling phenomenon. The hardness results indicated that in-situ formation of reinforcing phases in samples that experienced thermally assisted thermite reaction yielded superior hardness.
“…Therefore, copper matrix composites got a great interest and are developed for many applications like heat exchangers, sensitive electrical circuits, brushes, springs, bearings, and bushing [5][6][7][8]. Among copper matrix composites, Cu-Fe composites got the attention of many researchers because of their low cost, compared with other metals beside their good mechanical properties [9][10][11][12][13][14][15][16]. Jerman, G.A.…”
Section: Introductionmentioning
confidence: 99%
“…They found that corrosion resistance was increased by 75%, wear resistance was increased by 30%. Keming Liu et al [22] studied the effect of Fe content and drawing strain on tensile strength of Cu-Fe composite produced by casting. They found that tensile strength increased with increasing both Fe content and drawing strain.…”
Copper-matrix composites have received a lot of attention and are used widely in
various applications, such as electronics, machinery, automobile, military and
aerospace; because of their remarkable electrical conductivity, high thermal
conductivity and excellent mechanical properties. Among these are copper-iron
composites which found many engineering applications due to the role of Fe in
enhancing the mechanical properties of these composites beside its low cost.
However, Fe addition reduces electrical and thermal conductivity therefore, binary
Cu-Fe composites are not suitable for applications where these properties are the main
requirement. Many studies have been done to enhance these properties by the addition
of alloying elements. The present work aims to study the effect of adding Nano Ag
on mechanical and physical properties of Cu-10 wt% Fe composites prepared by
powder metallurgy technique. The results showed the effectiveness of Nano Ag in
enhancing both mechanical and physical properties of Cu-10 wt% Fe composite. It is
found that bulk density, electrical conductivity, and thermal conductivity have been
increased by 1.19%, 46%, and 46% respectively on adding 5% Nano Ag. Hardness
and compression strength have been increased by 17.3% and 32.8% respectively by
adding 4% Nano Ag, while wear rate was reduced by 13.4% by adding 4% Nano Ag.
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