Microstructure and Properties of Semi-Solid 7075 Aluminum Alloy Processed with an Enclosed Cooling Slope Channel

Zhaoqiang, Li; Zhou, Rongfeng; Xie, Lingzhi; Wang, Qiansi; Zhang, Lingzhi; Ji, Qiang; Xu, Bin

doi:10.3390/cryst13071102

Cited by 3 publications

(2 citation statements)

References 38 publications

(36 reference statements)

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“…The SSFM process mainly contains procedures, which are the preparation of the semisolid blank and the formation of a part, which has received extensive attention in recent years [40][41][42][43]. Jiang et al [44] investigated the influences of treatment temperature and maintaining time on the microstructures of hot extruded 7075 aluminum alloy during the isothermal heat treatment (IHT).…”

Section: Introductionmentioning

confidence: 99%

Semi-Solid Forging Process of Aluminum Alloy Connecting Rods for the Hydrogen Internal Combustion Engine

Wang,

Jiang,

Zhang

et al. 2024

Applied Sciences

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As an important piece of equipment for hydrogen energy application, the hydrogen internal combustion engine is helpful for the realization of zero carbon emissions, where the aluminum connecting rod is one of the key core components. A semi-solid forging forming process for the 7075 aluminum alloy connecting rod is proposed in this work. The influence of process parameters, such as the forging ratio, sustaining temperature, and duration time, on the microstructures of the semi-solid blank is experimentally investigated. The macroscopic morphology, metallographic structure, and physical properties of the connecting-rod parts are analyzed. Reasonable process parameters for preparing the semi-solid blank are obtained from the experimental results. Under the reasonable parameters, the average grain size is 41.48~42.57 μm, and the average shape factor is 0.80~0.81. The yield strength and tensile strength improvement ratio of the connecting rod produced by the proposed process are 47.07% and 20.89%, respectively.

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Section: Introductionmentioning

confidence: 99%

Semi-Solid Forging Process of Aluminum Alloy Connecting Rods for the Hydrogen Internal Combustion Engine

Wang,

Jiang,

Zhang

et al. 2024

Applied Sciences

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“…At present, domestic research on the preparation of high-strength and toughness, large-size, and uniform-composition aluminum alloy ingots is lower than the world's advanced level. In addition, as an important structural material, the Al-Cu alloy is widely used in aviation, automobile, and aerospace fields [2][3][4].…”

Section: Introductionmentioning

confidence: 99%

Numerical/Experimental Study of Process Optimization Conducted on an Al-Cu Alloy Produced by Combined Fields of Applied Pressure and Ultrasonic Vibration

Wang,

Khanlari,

Chen

et al. 2023

Crystals

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Single-pressure and ultrasonic action have their own unique advantages in the treatment of metal melts. When the two are combined into a composite field, the advantages of a single physical field can be fully utilized. So, the cavitation and acoustic streaming effects characteristics of an Al-5.0Cu alloy treated under different coupling process parameters, related to applied extrusion pressure and ultrasonic vibration, were analyzed by combining numerical simulation and experimental verification. The simulation results were experimentally verified by quantitative analysis of the microstructure, the melt, and its macro characteristics. The results show that the closing time t decreases with an increase in the extrusion pressure. In addition, when the ultrasonic power and extrusion force are increased simultaneously (100 MPa and 1 kW), the average grain size and the proportion of columnar grains reach the ideal effect. The influence of pressure parameters is greater, which will also lead to an increase in the proportion of columnar crystals. By optimizing the parameters, the grain size can be further reduced, the proportion of columnar crystal structure can be reduced, and fine and uniform equiaxed crystal structures can be easily obtained.

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Impacts of T6 heat treatment on the microstructural, mechanical, and corrosion properties of thixoformed AA7075 alloy produced by cooling slope casting

Acar,

Guler

2024

Mater. Res. Express

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Research into semi-solid metal forming techniques has been ongoing for an extended period with the aim of producing near-net shape products from aluminum alloys. The primary focus has traditionally been on casting alloys seeking to offer an alternative to the other processes such as high pressure die casting. Over the past twenty years, wrought aluminum alloys have also been explored for thixoforming operations as an alternative to traditional plastic deformation techniques. This research investigated the impacts of T6 heat treatment on the microstructural, mechanical, and corrosion properties of AA7075 alloy samples produced through cooling slope casting and subsequent thixoforming with different reheating durations. The selected alloy was chosen due to its widespread use in various industries, attributed to its excellent strength-to-density ratio achieved after T6 heat treatment. Building on optimized cooling slope casting parameters from a prior study, the standard solution treatment procedure following thixoforming with extended reheating times was found to be inadequate. Hardness and tensile tests revealed that specimens reheated for 120 minutes exhibited significantly reduced response to T6 treatment. Despite achieving the targeted hardness value of 154 HB with samples reheated for 20 minutes prior to thixoforming and T6 heat treatment, especially the elongation at break values were unsatisfactory. Potentiodynamic polarization tests indicated that corrosion primarily involved grain dissolution, with longer reheating times decreasing corrosion resistance due to increased amount of secondary phases and grain isolation. These findings highlight that while AA7075 alloy can be processed into semi-solid formable materials via cooling slope casting, issues such as hot tearing, micro-shrinkage, and physical defects post-thixoforming hinder the achievement of desired tensile properties.

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Microstructure and Properties of Semi-Solid 7075 Aluminum Alloy Processed with an Enclosed Cooling Slope Channel

Cited by 3 publications

References 38 publications

Semi-Solid Forging Process of Aluminum Alloy Connecting Rods for the Hydrogen Internal Combustion Engine

Semi-Solid Forging Process of Aluminum Alloy Connecting Rods for the Hydrogen Internal Combustion Engine

Numerical/Experimental Study of Process Optimization Conducted on an Al-Cu Alloy Produced by Combined Fields of Applied Pressure and Ultrasonic Vibration

Impacts of T6 heat treatment on the microstructural, mechanical, and corrosion properties of thixoformed AA7075 alloy produced by cooling slope casting

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