Solid consolidation recycling of metastable beta titanium alloy Ti-15V-3Cr-3Al-3Sn from machining chips by using back pressure assisted equal channel angular pressing (BP-ECAP) under different processing conditions were carried out. Nearfully dense specimens could be achieved after multiple passes at 500 °C with the aid of back pressures. Microstructure analysis by SEM and TEM shows that ultrafine equiaxed α grains (~180 nm) formed in the β matrix homogeneously as a result of extensive dislocations, vacancies and sub-grain boundaries generated during ECAP.Random orientation relationship between α grains and β matrix was observed in most area. In addition, grain refinement, the increase in dislocation density and age hardening are suggested to response to the hardness enhancement in the consolidated Ti-15V-3Cr-3Al-3Sn samples. The microhardness homogeneity is improved with the processing temperature and the number of passes.