In the present investigation, three composite coatings
for high
voltage spinels were prepared from Li3PO4:ZrO2 (with varying loadings of zirconia, ZrO2, and
lithium phosphate, Li3PO4) using ball milling
techniques. The coatings were prepared on high voltage spinel LNMO
(LiNi0.5Mn1.5O4) using mechanical
mixing, and the samples were heated at 600 °C to achieve a uniform,
crystalline coating. A coating referred to as LZ75 (75 wt % zirconia
and 25 wt % Li3PO4) exhibited the highest relative
weight stability and a lower heat of reaction than other ratios of
ZrO2 and Li3PO4 prepared for these
custom coatings on LNMO. X-ray photoelectron spectroscopy indicated
the presence of zirconia and phosphorous on the LNMO surfaces. Band
gap studies indicated a decrease in the direct and indirect band gaps
for the coatings with a higher ZrO2 content, which could
enhance conductivity in the material. In contrast to this, the Urbach
energy (E
u) yielded a reverse trend and
followed the order (LNMO) < (LZ25-coated LNMO) < (LZ50-coated
LNMO) < (LZ75-coated LNMO). Electron microscopy studies indicated
a change in morphology for the coated LNMO, especially for the LZ75-coated
LNMO. Additional studies evaluated bare and coated LNMO for their
stability in the presence of LiPF6 electrolyte. Scanning
electron microscopy and X-ray diffraction analyses of the LNMO/LiPF6 interfaces for the coated and bare cathode materials indicated
that the coating tends to suppress Mn dissolution in comparison to
the uncoated LNMO. Additionally, more phases were seen in the LNMO/LiPF6 interface than for the coated LNMO materials. Electrochemical
performance depicted an enhanced capacity retention of up to 88.5%
for the LZ75-coated LNMO, compared to 69.2% for pristine LNMO after
100 cycles at 1 C (3–5 V vs Li/Li+). The lithium-ion
diffusion coefficient (D
Li+
) also exhibited a significant increase in the coated cathodes along
with a decrease in the charge transfer resistance and surface film
resistance.