2007
DOI: 10.1504/ijmtm.2007.014141
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Microgrinding force predictive modelling based on microscale single grain interaction analysis

Abstract: In this paper, a new single grit model between the workpiece and the single grit considering both cutting and ploughing effects is proposed to predict the material deformation and microgrinding forces. The proposed model predictions are compared to the experiment data of the Single Crystal Diamond (SCD) cutting for validation. Extension of the single grit model by stochastic distribution analysis to predict the entire microgrinding forces is also presented.

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Cited by 17 publications
(8 citation statements)
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“…Shaw 24 In the literature, the effect of cutting speed was studied mainly using shaped abrasive grits in order to minimize the influence of grit shape alteration during scratching test 11,14,27 . The majority of the research show that lower cutting speed and depth of cut increase the proportion of ploughing and make cutting less efficient 16,27,28 . The influence of cutting speed may not be captured appropriately when the grit feature changes significantly due to grit wear and fracture on the cutting edges.…”
Section: Introductionmentioning
confidence: 99%
“…Shaw 24 In the literature, the effect of cutting speed was studied mainly using shaped abrasive grits in order to minimize the influence of grit shape alteration during scratching test 11,14,27 . The majority of the research show that lower cutting speed and depth of cut increase the proportion of ploughing and make cutting less efficient 16,27,28 . The influence of cutting speed may not be captured appropriately when the grit feature changes significantly due to grit wear and fracture on the cutting edges.…”
Section: Introductionmentioning
confidence: 99%
“…Their investigation showed that a large number of grits on the surface of the wheel passing over the workpiece per second (around million or more per second), only very small fraction of the grits merely rub or plough into the workpiece ($ 3.8% for form and finish grinding and $1.8% for stock removal grinding) and even smaller fraction ($ 0.14% for form and finish grinding and $ 1.8% for stock removal grinding) of that participate in actual cutting. The majority of the researches shows that lower cutting speed and depth of cut increase the proportion of ploughing and make cutting less efficient [11,20,21].…”
Section: Introductionmentioning
confidence: 99%
“…The expressions of the overall normal (F cg,y ) and tangential forces (F cg,x ) per each grit are Eqs. (2) and (3) as discussed in Park and Liang [27].…”
Section: Modeling Of the Single Grit Interactionmentioning
confidence: 97%